Experimental Investigations on Thrust, Torque and Circularity Error in Drilling of Aluminium Alloy (Al6061)

Shashikant Kushnoore; Noel D.; Nitin Kamitkar; Satishkumar M.

doi:doi:10.11648/j.ajmie.20160103.20

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Experimental Investigations on Thrust, Torque and Circularity Error in Drilling of Aluminium Alloy (Al6061)

Shashikant Kushnoore, Noel D., Nitin Kamitkar, Satishkumar M.

Published in American Journal of Mechanical and Industrial Engineering (Volume 1, Issue 3)

Received: 15 September 2016 Accepted: 2 October 2016 Published: 7 November 2016

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Abstract

Aluminium alloy (Al6061) is one of the most important metal for construction of aircraft structures, yacht construction, automotive parts etc. It is a precipitation hardening aluminum alloy, containing magnesium and silicon as its major alloying elements. It has good mechanical properties and exhibits much lighter, more corrosion resistant and good weld ability. In this project work, experimental performance on drilling characteristics such as thrust force, torque and the hole quality of aluminium alloy with carbide drills are studied. The drilling experiments are planned as per full factorial design (FFD) by using L₂₇ standard orthogonal array. The effect of three process parameters, namely drill diameter, spindle speed and feed rate on thrust force and hole quality such as circularity error of the drilled hole are analyzed by developing response surface methodology (RSM) based on second-order mathematical models. The proposed models are tested through analysis of variance (ANOVA) for their adequacy. The parametric analysis based on quadratic model is carried out to study the interaction effects of the process parameters. The optimum parameter levels for thrust force, torque and circularity error are obtained using Taguchi technique of signal to noise ratio. Minitab statistical software is employed for statistical and parametric analysis.

Published in	American Journal of Mechanical and Industrial Engineering (Volume 1, Issue 3)
DOI	10.11648/j.ajmie.20160103.20
Page(s)	96-102
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Solid Carbide Drilling, Thrust Force, Torque, Circularity Error, Response Surface Methodology, MINITAB Software

References

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[2]	Muniaraj, Sushil Lal Das, K. Palanikumar “Evaluation Of Thrust Force And Surface Roughness In Drilling Of Al/Sic/Gr Hybrid Metal Matrix Composite” International Journal of Latest Research in Science and Technology ISSN: 2278-5299 Volume 2, Issue 4: Page No. 4-8, July - August (2013)
[3]	A. Sreenivasulu Reddy, G. Vijaya kumar C. Thirupathaiah “Influence Of The Cutting Parameters On The Hole Diameter Accuracy And The Thrust Force In Drilling Of Aluminium Alloys” International Journal of Innovative Research in Science, Engineering and Technology ISSN: 2319-8753 Vol. 2, Issue 11, November 2013.
[4]	K. Lipin and Dr. P. Govindan “A Review on Multi Objective Optimization of Drilling Parameters Using Taguchi Methods” AKGEC International journal of technology, Vol. 4, No. 2
[5]	Nagaraja, Mervin A Herbert, Divakara Shetty, Raviraj Shetty and B Shivamurthy “Effect of Process Parameters on Delamination, Thrust force and Torque in Drilling of Carbon Fiber Epoxy Composite” Research Journal of Recent Sciences ISSN 2277-2502 Vol. 2 (8), 47-51, August (2013)
[6]	M. N. Islam, N. H. Rafi, and P. Charoon “An Investigation into Effect of Canned Cycles on Drilled Hole Quality” Proceedings of the World Congress on Engineering Vol. 1 WCE 2009, July 1 - 3, 2009.
[7]	Naseer Ahmed “Effect of Changing Drilling Parameters on Thrust Force and Torque” Middle-East Journal of Scientific Research 21 (2): 347-352, 2014, ISSN 1990-9233 © IDOSI Publications, 2014
[8]	Bhadrabasol Revappa Raju, Bheemappa Suresha, Ragera Parameshwarappa Swamy, Bannangadi Swamy Gowda Kanthraju “Assessment of Cutting Parameters Influencing on Thrust Force and Torque during Drilling Particulate Filled Glass Fabric Reinforced Epoxy Composites” Journal of Minerals and Materials Characterization and Engineering, 2013, 1, 101-109
[9]	Naseer Ahmed “Effect of Changing Drilling Parameters on Thrust Force and Torque’’ Middle-East Journal of Scientific Research 21 (2): 347-352, 2014 ISSN 1990-9233.
[10]	Vaishak N L, Ramakrishna Devananda, Jaimon D. Quadros, Rakshith Shetty and S. S. Balakrishna “Analysis of Thrust Force and Torque in Drilling Granite particulate Reinforced Epoxy Composites by using Multi Facet HSS Twist Drill’’ Proceedings of 8th International Conference on Engineering and Technology Research 24 - 25 April 2014, Novotel World Trade Centre, Dubai, UAE, ISBN: 978-1-922069-49-8.
[11]	G. VijayaKumar, P. Venkataramaiah “Selection of Optimal Parameters in Drilling Of Aluminium Metal Matrix Composites Using Desirable-Fuzzy Approach” ISSN: 2320-2491 Vol. 2, No. 5, August-September 2013.
[12]	Ahmet Taþkesen, Kenan Kütükde “Optimization of the Drilling Parameters for the Cutting Forces in B4c-Reinforced Al-7xxx-Series Alloys Based On the Taguchi Method” ISSN 1580-2949 MTAEC9, 47 (2) 169 (2013).
[13]	P. Kishore Kumar, Dr. K. Kishore, Prof. P. Laxminarayana “Prediction of Thrust Force and Torque in Drilling On Aluminum 6061-T6 Alloy” International Journal of Engineering Research & Technology (IJERT) Vol. 2 Issue 3, March - 2013 ISSN: 2278-0181.
[14]	S. Senthil babu, Dr. B K. Vinayagam “Parameters involved in drilling of Al based Metal Matrix Composites – A Review” International Journal of Engineering and Innovative Technology (IJEIT) Volume 1, Issue 4, April 2012.
[15]	Yogendra Tyagi, Vedansh Chaturvedi, Jyoti Vimal “Parametric Optimization of Drilling Machining Process using Taguchi Design and ANOVA Approach” International Journal of Emerging Technology and Advanced Engineering ISSN 2250-2459, Volume 2, Issue 7, July 2012.

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APA Style

Shashikant Kushnoore, Noel D., Nitin Kamitkar, Satishkumar M. (2016). Experimental Investigations on Thrust, Torque and Circularity Error in Drilling of Aluminium Alloy (Al6061). American Journal of Mechanical and Industrial Engineering, 1(3), 96-102. https://doi.org/10.11648/j.ajmie.20160103.20

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ACS Style

Shashikant Kushnoore; Noel D.; Nitin Kamitkar; Satishkumar M. Experimental Investigations on Thrust, Torque and Circularity Error in Drilling of Aluminium Alloy (Al6061). Am. J. Mech. Ind. Eng. 2016, 1(3), 96-102. doi: 10.11648/j.ajmie.20160103.20

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AMA Style

Shashikant Kushnoore, Noel D., Nitin Kamitkar, Satishkumar M. Experimental Investigations on Thrust, Torque and Circularity Error in Drilling of Aluminium Alloy (Al6061). Am J Mech Ind Eng. 2016;1(3):96-102. doi: 10.11648/j.ajmie.20160103.20

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@article{10.11648/j.ajmie.20160103.20,
  author = {Shashikant Kushnoore and Noel D. and Nitin Kamitkar and Satishkumar M.},
  title = {Experimental Investigations on Thrust, Torque and Circularity Error in Drilling of Aluminium Alloy (Al6061)},
  journal = {American Journal of Mechanical and Industrial Engineering},
  volume = {1},
  number = {3},
  pages = {96-102},
  doi = {10.11648/j.ajmie.20160103.20},
  url = {https://doi.org/10.11648/j.ajmie.20160103.20},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmie.20160103.20},
  abstract = {Aluminium alloy (Al6061) is one of the most important metal for construction of aircraft structures, yacht construction, automotive parts etc. It is a precipitation hardening aluminum alloy, containing magnesium and silicon as its major alloying elements. It has good mechanical properties and exhibits much lighter, more corrosion resistant and good weld ability. In this project work, experimental performance on drilling characteristics such as thrust force, torque and the hole quality of aluminium alloy with carbide drills are studied. The drilling experiments are planned as per full factorial design (FFD) by using L27 standard orthogonal array. The effect of three process parameters, namely drill diameter, spindle speed and feed rate on thrust force and hole quality such as circularity error of the drilled hole are analyzed by developing response surface methodology (RSM) based on second-order mathematical models. The proposed models are tested through analysis of variance (ANOVA) for their adequacy. The parametric analysis based on quadratic model is carried out to study the interaction effects of the process parameters. The optimum parameter levels for thrust force, torque and circularity error are obtained using Taguchi technique of signal to noise ratio. Minitab statistical software is employed for statistical and parametric analysis.},
 year = {2016}
}

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TY - JOUR
T1 - Experimental Investigations on Thrust, Torque and Circularity Error in Drilling of Aluminium Alloy (Al6061)
AU - Shashikant Kushnoore
AU - Noel D.
AU - Nitin Kamitkar
AU - Satishkumar M.
Y1 - 2016/11/07
PY - 2016
N1 - https://doi.org/10.11648/j.ajmie.20160103.20
DO - 10.11648/j.ajmie.20160103.20
T2 - American Journal of Mechanical and Industrial Engineering
JF - American Journal of Mechanical and Industrial Engineering
JO - American Journal of Mechanical and Industrial Engineering
SP - 96
EP - 102
PB - Science Publishing Group
SN - 2575-6060
UR - https://doi.org/10.11648/j.ajmie.20160103.20
AB - Aluminium alloy (Al6061) is one of the most important metal for construction of aircraft structures, yacht construction, automotive parts etc. It is a precipitation hardening aluminum alloy, containing magnesium and silicon as its major alloying elements. It has good mechanical properties and exhibits much lighter, more corrosion resistant and good weld ability. In this project work, experimental performance on drilling characteristics such as thrust force, torque and the hole quality of aluminium alloy with carbide drills are studied. The drilling experiments are planned as per full factorial design (FFD) by using L27 standard orthogonal array. The effect of three process parameters, namely drill diameter, spindle speed and feed rate on thrust force and hole quality such as circularity error of the drilled hole are analyzed by developing response surface methodology (RSM) based on second-order mathematical models. The proposed models are tested through analysis of variance (ANOVA) for their adequacy. The parametric analysis based on quadratic model is carried out to study the interaction effects of the process parameters. The optimum parameter levels for thrust force, torque and circularity error are obtained using Taguchi technique of signal to noise ratio. Minitab statistical software is employed for statistical and parametric analysis.
VL - 1
IS - 3
ER -

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Author Information

Shashikant Kushnoore

Department of Mechanical Engineering, QIS College of Engineering, Ongole, India
Noel D.

Department of Mechanical Engineering, QIS Institute of Technology, Ongole, India
Nitin Kamitkar

Department of Mechanical Engineering, QIS College of Engineering, Ongole, India
Satishkumar M.

Department of Mechanical Engineering, QIS College of Engineering, Ongole, India

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APA Style

Shashikant Kushnoore, Noel D., Nitin Kamitkar, Satishkumar M. (2016). Experimental Investigations on Thrust, Torque and Circularity Error in Drilling of Aluminium Alloy (Al6061). American Journal of Mechanical and Industrial Engineering, 1(3), 96-102. https://doi.org/10.11648/j.ajmie.20160103.20

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ACS Style

Shashikant Kushnoore; Noel D.; Nitin Kamitkar; Satishkumar M. Experimental Investigations on Thrust, Torque and Circularity Error in Drilling of Aluminium Alloy (Al6061). Am. J. Mech. Ind. Eng. 2016, 1(3), 96-102. doi: 10.11648/j.ajmie.20160103.20

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AMA Style

Shashikant Kushnoore, Noel D., Nitin Kamitkar, Satishkumar M. Experimental Investigations on Thrust, Torque and Circularity Error in Drilling of Aluminium Alloy (Al6061). Am J Mech Ind Eng. 2016;1(3):96-102. doi: 10.11648/j.ajmie.20160103.20

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@article{10.11648/j.ajmie.20160103.20,
  author = {Shashikant Kushnoore and Noel D. and Nitin Kamitkar and Satishkumar M.},
  title = {Experimental Investigations on Thrust, Torque and Circularity Error in Drilling of Aluminium Alloy (Al6061)},
  journal = {American Journal of Mechanical and Industrial Engineering},
  volume = {1},
  number = {3},
  pages = {96-102},
  doi = {10.11648/j.ajmie.20160103.20},
  url = {https://doi.org/10.11648/j.ajmie.20160103.20},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmie.20160103.20},
  abstract = {Aluminium alloy (Al6061) is one of the most important metal for construction of aircraft structures, yacht construction, automotive parts etc. It is a precipitation hardening aluminum alloy, containing magnesium and silicon as its major alloying elements. It has good mechanical properties and exhibits much lighter, more corrosion resistant and good weld ability. In this project work, experimental performance on drilling characteristics such as thrust force, torque and the hole quality of aluminium alloy with carbide drills are studied. The drilling experiments are planned as per full factorial design (FFD) by using L27 standard orthogonal array. The effect of three process parameters, namely drill diameter, spindle speed and feed rate on thrust force and hole quality such as circularity error of the drilled hole are analyzed by developing response surface methodology (RSM) based on second-order mathematical models. The proposed models are tested through analysis of variance (ANOVA) for their adequacy. The parametric analysis based on quadratic model is carried out to study the interaction effects of the process parameters. The optimum parameter levels for thrust force, torque and circularity error are obtained using Taguchi technique of signal to noise ratio. Minitab statistical software is employed for statistical and parametric analysis.},
 year = {2016}
}

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