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Bridge Safety Dangers-Fatigue Cracks, Brittle Failures and Grit Blasting

Received: 24 February 2021    Accepted: 12 March 2021    Published: 22 March 2021
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Abstract

Fatigue failures in bridges have been extensively studied for decades, and experimental data was applied to create fatigue curves to be used for bridge designs, however, new research questions the validity of these curves with respect to safe bridge design. Specifically, grit blasting for coating adherence creates surface damage in the form of sharp indentations and peaks over entire steel surfaces. These imperfections act as stress raisers that accelerate bridge failures by reducing the number of cycles to failure and the stresses required to cause failure. Strong differences of opinion exist with respect to this complex issue. This author believes that there is a significant threat to bridge safety, while other authors believe that there is no safety threat at all. The goal of this article is to effectively refute opinions which claim that bridge safety is adequate. To do so, a thorough review of earlier publications is combined with new developments on grit blasting fatigue. Bridge safety is questionable since bridge design requirements in the form of fatigue curves are questionable. There is limited information, one way or the other, to prove the full extent of grit blasting effects on steel bridge fatigue failures, and this paper fosters an understanding of this dangerous threat. Available results clearly prove that bridge fatigue properties are reduced by grit blasting, which in turn reduces the safety of design practices for bridges. An open and unknown question exists, what is the complete extent of grit blasting effects on large structures? That is, bridge failure mechanisms are not fully understood, there are uncertain risks with respect to bridge fatigue damages, and a paramount risk concerns grit blasting. Grit blasting safety effects cannot be dismissed. Moreover, evolving facts prove that the inherent dangers in bridge design practices must be addressed and resolved. Specifically, bridge design curves account for repeated loads on bridges caused by traffic, and further research is mandatory to determine the safety errors inherent in these curves, which are shown to be inadequate by this innovative research. A resistance to new ideas serves as an unacceptable reason to curtail technology that will improve bridge safety.

Published in Journal of Civil, Construction and Environmental Engineering (Volume 6, Issue 2)
DOI 10.11648/j.jccee.20210602.12
Page(s) 28-45
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Fatigue Failures of Bridges, Bolted Joint Failures for Bridges, Steel Bridge Safety, Grit Blasting of Bridges, I-40 Bridge Crack, Hoan Bridge Crack, Diefenbaker Bridge Crack, Mianus River Bridge Collapse

References
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[13] Brown, J., Lubitz, D., Cekov, Y., Frank, K., Keating, P., “Evaluation of Hole Making Upon the Performance of Structural Steel Plates and Connections”, 2007, Center for Transportation Research, The University of Texas at Austin. https://ctr.utexas.edu/wp-content/uploads/pubs/0_4624_1.pdf.
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[23] Bowman, M., Fu, G., Zhou, Y., Connor, R., Godbole, A., “Fatigue Evaluation of Steel Bridges”, 2012, NHCRP Report 721, Transportation Research Board, Washington, D. C. https://www.nap.edu/read/22774/chapter/1.
[24] “ASME B31.3-2018, Process Piping, Appendix W, High-Cycle Fatigue Assessment of Piping Systems, ASME Code for Pressure Piping, B31,” 2018, American Society of Mechanical Engineers, New York, New York.
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[29] Fisher, J., Albrecht, P., Yen, B., Klingerman, D., McNamee, B., “Effect of Weldments on the Fatigue Strength of Steel Beams”, 1974, National Cooperative Highway Research Report Program, 147. http://onlinepubs.trb.org/Onlinepubs/nchrp/nchrp_rpt_147.pdf.
[30] Josi, G., Grondin, G, Kulak, G., “Fatigue of Joints with Staggered Holes”, 2004, Journal of Bridge Engineering, ASCE, November/December 2004: 614-622.
[31] Collins, J. A., Failure of Materials in Mechanical Design, 1993, John Wiley and Sons, New York, New York.
[32] Bader, Q. Njim, E., “Effect of Stress Ratio and V Notch Shape on Fatigue Life in Steel Beam”, 2014, International Journal of Scientific & Engineering Research, Vol. 5, Issue 6, pp. 1145-1154. http://www.ijser.org.
[33] Everett, R. Matthews, W., Prabhakaran, R., Newman, J., Dubberly, M., “The Effects of Shot and Laser Peening on Fatigue Life and Crack Growth in 2024 Aluminum Alloy and 4340 Steel”, 2001, U.S. Army and National Aeronautics and Space Administration, NASA/TM-2001-210843, pp. 1-19. https://www.shotpeener.com/library/pdf/2001017.pdf.
[34] Gorash, Y., MacKenzie, D., “On Cyclic Yield Strength in Definition of Limits for Characterization of Fatigue and Creep Behavior”, 2017, Proceedings in Applied Mathematics and Mechanics, 14 (1), pp. 127-140. https://doi.org/10.1002/pamm.201410170.
[35] “Elevated Temperature Fatigue Properties of SAE 4340 Steel”, 1952, Wright Air Development Center Air Research and Development Command, pp. i-50. https://apps.dtic.mil/dtic/tr/fulltext/u2/008716.pdf.
[36] “The Closure of the I-40 Mississippi River Bridge”, Arkansas Department of Transportation, https://www.ardot.gov/divisions/public-information/40-ms-river-bridge/.
[37] “ARDOT Fires Employee Over Missed I-40 Mississippi Bridge Crack”, https://www.fox16.com/news/local-news/ardot-to-give-update-on-i-40-mississippi-river-bridge-closure-future-repairs/.
Cite This Article
  • APA Style

    Robert Allan Leishear. (2021). Bridge Safety Dangers-Fatigue Cracks, Brittle Failures and Grit Blasting. Journal of Civil, Construction and Environmental Engineering, 6(2), 28-45. https://doi.org/10.11648/j.jccee.20210602.12

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    ACS Style

    Robert Allan Leishear. Bridge Safety Dangers-Fatigue Cracks, Brittle Failures and Grit Blasting. J. Civ. Constr. Environ. Eng. 2021, 6(2), 28-45. doi: 10.11648/j.jccee.20210602.12

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    AMA Style

    Robert Allan Leishear. Bridge Safety Dangers-Fatigue Cracks, Brittle Failures and Grit Blasting. J Civ Constr Environ Eng. 2021;6(2):28-45. doi: 10.11648/j.jccee.20210602.12

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  • @article{10.11648/j.jccee.20210602.12,
      author = {Robert Allan Leishear},
      title = {Bridge Safety Dangers-Fatigue Cracks, Brittle Failures and Grit Blasting},
      journal = {Journal of Civil, Construction and Environmental Engineering},
      volume = {6},
      number = {2},
      pages = {28-45},
      doi = {10.11648/j.jccee.20210602.12},
      url = {https://doi.org/10.11648/j.jccee.20210602.12},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.jccee.20210602.12},
      abstract = {Fatigue failures in bridges have been extensively studied for decades, and experimental data was applied to create fatigue curves to be used for bridge designs, however, new research questions the validity of these curves with respect to safe bridge design. Specifically, grit blasting for coating adherence creates surface damage in the form of sharp indentations and peaks over entire steel surfaces. These imperfections act as stress raisers that accelerate bridge failures by reducing the number of cycles to failure and the stresses required to cause failure. Strong differences of opinion exist with respect to this complex issue. This author believes that there is a significant threat to bridge safety, while other authors believe that there is no safety threat at all. The goal of this article is to effectively refute opinions which claim that bridge safety is adequate. To do so, a thorough review of earlier publications is combined with new developments on grit blasting fatigue. Bridge safety is questionable since bridge design requirements in the form of fatigue curves are questionable. There is limited information, one way or the other, to prove the full extent of grit blasting effects on steel bridge fatigue failures, and this paper fosters an understanding of this dangerous threat. Available results clearly prove that bridge fatigue properties are reduced by grit blasting, which in turn reduces the safety of design practices for bridges. An open and unknown question exists, what is the complete extent of grit blasting effects on large structures? That is, bridge failure mechanisms are not fully understood, there are uncertain risks with respect to bridge fatigue damages, and a paramount risk concerns grit blasting. Grit blasting safety effects cannot be dismissed. Moreover, evolving facts prove that the inherent dangers in bridge design practices must be addressed and resolved. Specifically, bridge design curves account for repeated loads on bridges caused by traffic, and further research is mandatory to determine the safety errors inherent in these curves, which are shown to be inadequate by this innovative research. A resistance to new ideas serves as an unacceptable reason to curtail technology that will improve bridge safety.},
     year = {2021}
    }
    

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  • TY  - JOUR
    T1  - Bridge Safety Dangers-Fatigue Cracks, Brittle Failures and Grit Blasting
    AU  - Robert Allan Leishear
    Y1  - 2021/03/22
    PY  - 2021
    N1  - https://doi.org/10.11648/j.jccee.20210602.12
    DO  - 10.11648/j.jccee.20210602.12
    T2  - Journal of Civil, Construction and Environmental Engineering
    JF  - Journal of Civil, Construction and Environmental Engineering
    JO  - Journal of Civil, Construction and Environmental Engineering
    SP  - 28
    EP  - 45
    PB  - Science Publishing Group
    SN  - 2637-3890
    UR  - https://doi.org/10.11648/j.jccee.20210602.12
    AB  - Fatigue failures in bridges have been extensively studied for decades, and experimental data was applied to create fatigue curves to be used for bridge designs, however, new research questions the validity of these curves with respect to safe bridge design. Specifically, grit blasting for coating adherence creates surface damage in the form of sharp indentations and peaks over entire steel surfaces. These imperfections act as stress raisers that accelerate bridge failures by reducing the number of cycles to failure and the stresses required to cause failure. Strong differences of opinion exist with respect to this complex issue. This author believes that there is a significant threat to bridge safety, while other authors believe that there is no safety threat at all. The goal of this article is to effectively refute opinions which claim that bridge safety is adequate. To do so, a thorough review of earlier publications is combined with new developments on grit blasting fatigue. Bridge safety is questionable since bridge design requirements in the form of fatigue curves are questionable. There is limited information, one way or the other, to prove the full extent of grit blasting effects on steel bridge fatigue failures, and this paper fosters an understanding of this dangerous threat. Available results clearly prove that bridge fatigue properties are reduced by grit blasting, which in turn reduces the safety of design practices for bridges. An open and unknown question exists, what is the complete extent of grit blasting effects on large structures? That is, bridge failure mechanisms are not fully understood, there are uncertain risks with respect to bridge fatigue damages, and a paramount risk concerns grit blasting. Grit blasting safety effects cannot be dismissed. Moreover, evolving facts prove that the inherent dangers in bridge design practices must be addressed and resolved. Specifically, bridge design curves account for repeated loads on bridges caused by traffic, and further research is mandatory to determine the safety errors inherent in these curves, which are shown to be inadequate by this innovative research. A resistance to new ideas serves as an unacceptable reason to curtail technology that will improve bridge safety.
    VL  - 6
    IS  - 2
    ER  - 

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