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Structure Analysis and Design Improvement of Plunger Seal Pair in Fracturing Pump

Received: 9 September 2016    Accepted: 28 September 2016    Published: 25 October 2016
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Abstract

The performance and service life of the plunger and seal of fracturing pumps directly affect the implementation of fracturing technology. The structure characteristics of the plunger seal pair in OPI-1800AWS fracturing pump are analyzed. This paper focus on the contact stress between the plunger and the sealing ring, and the effect of the sealing ring structure parameters on the contact stress is analyzed, and the structure of the sealing ring is optimized. The failure and leakage reason of the plunger seal pair is analyzed. A new structural renovation plan for the plunger seal pair in fracturing pumps is put forward, that is, the sealing effect and service life of the plunger and seal can be increased by strengthening the plunger surface, selecting excellent sealing materials, improving the structure of the sealing ring, adding scraping ring, keeping the moving track of the plunger and the axis of the cylinder jacket in line.

Published in American Journal of Engineering and Technology Management (Volume 1, Issue 3)
DOI 10.11648/j.ajetm.20160103.14
Page(s) 49-54
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Fracturing Pump, Plunger Seal Pair, Contact Stress, Failure, Design Improvement

References
[1] W. Zhu and X. Zhou, “Study on Performance and Mechanism of Reciprocating Seal of Fracturing Pump” , Natural Gas Industry, vol. 26, no. 1, pp. 60-62, 2006.
[2] H. Wang, Principles of hydraulic fracturing. Beijing: Petroleum Industry Press, 1987.
[3] H. Wang and D. Xu, Oil drilling equipment, tool and accessories. Beijing: Petroleum Industry Press, 1994.
[4] T. Guang and D. Wang, Seal user's manual. Beijing: Mechanical Industry Press, 1993.
[5] Z. Zhang and Y. Zhang, “Development of model RST200 plunger/rod sealing member test stand”, Field Equipment, no. 4, pp. 27-29, 2000.
[6] De Jong et al, “A Finite Element Calculation of the EHD behavior of A reciprocating Seal”, Proc. 9th IC on FS. BHRA Fluid Engng Paper, 1981, J3, pp. 403-411.
[7] L W. Winn and C C. Lee, “Lip Seals-Stress and Deformation Studies”, ASLE Paper 80-C2/Lub-11, 1981, pp. 1-8.
[8] Y. Yang and W F. Hughes, “An Elastohydrodynamic Analysis of Preloaded Sliding Seals”, ASLE Trans., vol. 27, no. 3, pp. 197-202, 1983.
[9] W. Zhu and Z. Zhang, “Analysis of Lubrication State of Plunger Seal Friction Pair in Plunger Pumps”, Journal of Sichuan University of Science and Technology, vol. 23, no. 2, pp. 28-30, 2004.
[10] Z. Zhang and W. Zhu, “Failure analysis of the plunger of plunger pump OPI-1800AWS”, Journal of XiHua University (Natural Science Edition), vol. 24, no. 5, pp. 26-28, 2005.
[11] G. Wang, G. Hu, X. He, et al, “Sealing performance analysis of Y-ring used on reciprocating seal shaft”, Machine Design and Research,30 (6), pp. 37-42, 2014.
[12] Y. Zhou, Z. Huang, Y. Bu, et al, “Simulation studies on drilling mud pump plunger seal failure under ultrahigh pressure and ultra deep conditions”, Engineering Failure Analysis, vol. 45, pp. 142-150, 2014.
[13] J. Li and S. Zhang, “A review of reciprocal packing material and its forecast”, Petroleum Machinery, no. 12, pp. 48-52, 1992.
[14] W. Zhu, “Finite element analysis of sealing ring in plunger pumps”, Sichuan University of Science and Technology, vol. 23, no. 1, pp. 17-19, 2004.
[15] W. Zhu, G. Zhou, and H. Wang, “Research on the Reciprocating Sealing of Fracturing Pump”, TELKOMNIKA, vol. 10, no. 3, pp. 499-504, 2012.
[16] X. He, M. Li, G. Wang, et al, “Effects of the packer rubber surface morphology on the sealing performance”, Chinese Journal of Applied Mechanics,33 (03), pp. 454-458, 2016.
[17] X. Dong, Lubrication theory. Shanghai: Shanghai Jiao Tong University Press, 1984.
[18] W. Zhu, X. Qin, G. Mao, “Lubrication Mechanism Analysis of Plunger-Seal Pair in Fracturing Pump”, Journal of Sichuan University of Science and Technology, vol. 21, no. 2, pp. 7-9, 2002.
[19] Zh. Huang, Q. Li and X. Zhou, “Study on plunger seal pair in fracturing pump”, Oil Field Equipment, vol. 29, no. 6, pp. 12-15, 2000.
Cite This Article
  • APA Style

    Weibing Zhu, Jingjiang Yan, Heshun Wang. (2016). Structure Analysis and Design Improvement of Plunger Seal Pair in Fracturing Pump. American Journal of Engineering and Technology Management, 1(3), 49-54. https://doi.org/10.11648/j.ajetm.20160103.14

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    ACS Style

    Weibing Zhu; Jingjiang Yan; Heshun Wang. Structure Analysis and Design Improvement of Plunger Seal Pair in Fracturing Pump. Am. J. Eng. Technol. Manag. 2016, 1(3), 49-54. doi: 10.11648/j.ajetm.20160103.14

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    AMA Style

    Weibing Zhu, Jingjiang Yan, Heshun Wang. Structure Analysis and Design Improvement of Plunger Seal Pair in Fracturing Pump. Am J Eng Technol Manag. 2016;1(3):49-54. doi: 10.11648/j.ajetm.20160103.14

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  • @article{10.11648/j.ajetm.20160103.14,
      author = {Weibing Zhu and Jingjiang Yan and Heshun Wang},
      title = {Structure Analysis and Design Improvement of Plunger Seal Pair in Fracturing Pump},
      journal = {American Journal of Engineering and Technology Management},
      volume = {1},
      number = {3},
      pages = {49-54},
      doi = {10.11648/j.ajetm.20160103.14},
      url = {https://doi.org/10.11648/j.ajetm.20160103.14},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajetm.20160103.14},
      abstract = {The performance and service life of the plunger and seal of fracturing pumps directly affect the implementation of fracturing technology. The structure characteristics of the plunger seal pair in OPI-1800AWS fracturing pump are analyzed. This paper focus on the contact stress between the plunger and the sealing ring, and the effect of the sealing ring structure parameters on the contact stress is analyzed, and the structure of the sealing ring is optimized. The failure and leakage reason of the plunger seal pair is analyzed. A new structural renovation plan for the plunger seal pair in fracturing pumps is put forward, that is, the sealing effect and service life of the plunger and seal can be increased by strengthening the plunger surface, selecting excellent sealing materials, improving the structure of the sealing ring, adding scraping ring, keeping the moving track of the plunger and the axis of the cylinder jacket in line.},
     year = {2016}
    }
    

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  • TY  - JOUR
    T1  - Structure Analysis and Design Improvement of Plunger Seal Pair in Fracturing Pump
    AU  - Weibing Zhu
    AU  - Jingjiang Yan
    AU  - Heshun Wang
    Y1  - 2016/10/25
    PY  - 2016
    N1  - https://doi.org/10.11648/j.ajetm.20160103.14
    DO  - 10.11648/j.ajetm.20160103.14
    T2  - American Journal of Engineering and Technology Management
    JF  - American Journal of Engineering and Technology Management
    JO  - American Journal of Engineering and Technology Management
    SP  - 49
    EP  - 54
    PB  - Science Publishing Group
    SN  - 2575-1441
    UR  - https://doi.org/10.11648/j.ajetm.20160103.14
    AB  - The performance and service life of the plunger and seal of fracturing pumps directly affect the implementation of fracturing technology. The structure characteristics of the plunger seal pair in OPI-1800AWS fracturing pump are analyzed. This paper focus on the contact stress between the plunger and the sealing ring, and the effect of the sealing ring structure parameters on the contact stress is analyzed, and the structure of the sealing ring is optimized. The failure and leakage reason of the plunger seal pair is analyzed. A new structural renovation plan for the plunger seal pair in fracturing pumps is put forward, that is, the sealing effect and service life of the plunger and seal can be increased by strengthening the plunger surface, selecting excellent sealing materials, improving the structure of the sealing ring, adding scraping ring, keeping the moving track of the plunger and the axis of the cylinder jacket in line.
    VL  - 1
    IS  - 3
    ER  - 

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Author Information
  • School of Mechanical Engineering, Xihua University, Chengdu, China

  • School of Mechanical Engineering, Xihua University, Chengdu, China

  • School of Mechanical Engineering, Xihua University, Chengdu, China

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