Processing Characteristics Exploration of Metal Based Diamond Wheel of WEDM Dressing and Truing

Han-Ming Chow; Lieh-Dai Yang; Yan-Cherng Lin; Jung-Chou Hung; Yao-Zhong Gu

doi:doi:10.11648/j.ijmsa.20160506.19

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Processing Characteristics Exploration of Metal Based Diamond Wheel of WEDM Dressing and Truing

Han-Ming Chow, Lieh-Dai Yang, Yan-Cherng Lin, Jung-Chou Hung, Yao-Zhong Gu

Received: 9 November 2016 Accepted: Published: 10 November 2016

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Abstract

This study aims to conduct experiments to explore metal based diamond wheel dressing and truing using developed wire electrical discharge (WEDM). The experimental outputs were analyzed to evaluate the effects of machining parameters on machining removal rate (MRR) and abrasive protrusion during dressing and truing caused by WEDM. During experiments, the wear and compensation issues could be overcome induced by the traditional EDM to improve the efficiency and precision as the WEDM was adopted. The experimental results showed as expected that the wire discharge grinding wheel dressing will lead the processing base not offset. In Taguchi experiment the maximum contribution was current and pulse time, large diameter grinding wheel to remove the highest rate of 11.78 mm3/min, while maximum protrusion amount only 33.12 μm, can reach the theoretical maximum protrusion amount.

DOI	10.11648/j.ijmsa.20160506.19
Published in	International Journal of Materials Science and Applications (Volume 5, Issue 6, November 2016)
Page(s)	290-296
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Medal Based Diamond Wheel, Wedm, Dressing and Truing, Taguchi Method

References

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[2]	E. Weingärtner, S. Jaumann, F. Kuster, and M. Boccadoro, 2010, “Special Wire Guide for On-Machine Wire Electrical Discharge Dressing of Metal Bonded Grinding Wheels,” CIRP Annals-Manufacturing Technology, Vol. 59, Issue 1, pp. 227-230.
[3]	C. Zhang and Y. C. Shin, 2002, “A novel laser-assisted truing and dressing technique for vitrified CBN wheels," International Journal of Machine Tools and Manufacture, Vol. 42, Issue 7, pp. 825-835.
[4]	A. Hosokawa, T. Ueda and T. Yunoki, 2006, “Laser dressing of metal bonded diamond wheel,” CIRP Annals-Manufacturing Technology, Vol. 55, Issue 1, pp. 329-332.
[5]	H. Ohmori, Y. Dai, W. Lin, T. Suzuki, K. Katahira, N. Itoh, A. Makinouchi and H. Tashiro, 2002, “Force characteristics and deformation behaviors of sintered SiC during an ELID grinding process,” Advances in Abrasive Technology, Vol.238-239, Issue 5, pp. 65-70.
[6]	J. Xie, H. F. Xie, M. J. Luo, T. W. Tan, and P. Li, 2012, “Dry Electro-Contact Discharge Mutual-Wear Truing of Micro Diamond Wheel V-ip for Precision micro-Grinding,” International Journal of Machine Tools and Manufacture, Vol. 60, pp. 44-51.
[7]	E. Weingärtner, S. Jaumann, F. Kuster and K. Wegener, 2010, “On-Machine Wire Electrical Discharge Dressing (WEDD) of Metal-Bonded Grinding Wheels,” The International Journal of Advanced Manufacturing Technology, Vol. 49, Issue 9-12, pp. 1001-1007.
[8]	K. Wegener, E. Weingärtner and M. Blaser, 2013, “In-Process Wire Electrical Discharge Dressing (IWEDD) of Metal Bonded Diamond Wheels,” CIRP Annals-Manufacturing Technology, Vol. 62, Issue 1, pp. 339-342.
[9]	A. Sudiarso and J. Atkinson, 2008, “In-Process Electrical Dressing of Metal-Bonded Diamond Grinding Wheels,” Engineering Letters, Vol. 16, Issue 3, pp. 308-310.
[10]	H. Ohmori, K. Katahira, W. Lin, Y. Dai, T. Suzuki and N. Itoh, 2002, “Nano-precision Surface Machining for Ceramics by Ultraprecision ELID-Grinding,” CERAMICS JAPAN, Vol. 37, Issue 10, pp. 799-802.
[11]	H. K. Tonshoff and T. Friemuth, 2000, “In-process dressing of fine diamond wheels for tool grinding,” Precision engineering, Vol. 24 Issue 1, pp. 58-61
[12]	T. S. Kwak, Y. C. Lee, G. N. Kim, D. B. Choi, M. Yamanoi and H. Ohmori, 2009, “Nano-Precision Combined Process of Electrolytic In-Process Dressing Grinding and Magnetic Assisted Polishing on Optics Glass Material,” Transactions of Nonferrous Metals Society of China, Vol. 19, pp. s301-s306.
[13]	M. H. Raffles, D. J. Stephenson, P. Shore and T. Jin, 2011, “Electrolytic In-Process Dressing Superfinishing of Spherical Bearings Using Metal—Resin Bond Ultra-Fine CBN Wheels,” Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 225, Issue 1, pp. 112-122.
[14]	A. M. Shanawaz, S. Sundaram, U. T. S. Pillai, andP. B. Aurtherson, 2011, “Grinding of Aluminium Silicon Carbide Metal Matrix Composite Materials by Electrolytic In-Process Dressing Grinding,” The International Journal of Advanced Manufacturing Technology, Vol. 57, Issue 1-4, pp. 143-150.

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APA Style

Han-Ming Chow, Lieh-Dai Yang, Yan-Cherng Lin, Jung-Chou Hung, Yao-Zhong Gu. (2016). Processing Characteristics Exploration of Metal Based Diamond Wheel of WEDM Dressing and Truing. International Journal of Materials Science and Applications, 5(6), 290-296. https://doi.org/10.11648/j.ijmsa.20160506.19

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ACS Style

Han-Ming Chow; Lieh-Dai Yang; Yan-Cherng Lin; Jung-Chou Hung; Yao-Zhong Gu. Processing Characteristics Exploration of Metal Based Diamond Wheel of WEDM Dressing and Truing. Int. J. Mater. Sci. Appl. 2016, 5(6), 290-296. doi: 10.11648/j.ijmsa.20160506.19

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AMA Style

Han-Ming Chow, Lieh-Dai Yang, Yan-Cherng Lin, Jung-Chou Hung, Yao-Zhong Gu. Processing Characteristics Exploration of Metal Based Diamond Wheel of WEDM Dressing and Truing. Int J Mater Sci Appl. 2016;5(6):290-296. doi: 10.11648/j.ijmsa.20160506.19

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@article{10.11648/j.ijmsa.20160506.19,
  author = {Han-Ming Chow and Lieh-Dai Yang and Yan-Cherng Lin and Jung-Chou Hung and Yao-Zhong Gu},
  title = {Processing Characteristics Exploration of Metal Based Diamond Wheel of WEDM Dressing and Truing},
  journal = {International Journal of Materials Science and Applications},
  volume = {5},
  number = {6},
  pages = {290-296},
  doi = {10.11648/j.ijmsa.20160506.19},
  url = {https://doi.org/10.11648/j.ijmsa.20160506.19},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmsa.20160506.19},
  abstract = {This study aims to conduct experiments to explore metal based diamond wheel dressing and truing using developed wire electrical discharge (WEDM). The experimental outputs were analyzed to evaluate the effects of machining parameters on machining removal rate (MRR) and abrasive protrusion during dressing and truing caused by WEDM. During experiments, the wear and compensation issues could be overcome induced by the traditional EDM to improve the efficiency and precision as the WEDM was adopted. The experimental results showed as expected that the wire discharge grinding wheel dressing will lead the processing base not offset. In Taguchi experiment the maximum contribution was current and pulse time, large diameter grinding wheel to remove the highest rate of 11.78 mm3/min, while maximum protrusion amount only 33.12 μm, can reach the theoretical maximum protrusion amount.},
 year = {2016}
}

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TY  - JOUR
T1  - Processing Characteristics Exploration of Metal Based Diamond Wheel of WEDM Dressing and Truing
AU  - Han-Ming Chow
AU  - Lieh-Dai Yang
AU  - Yan-Cherng Lin
AU  - Jung-Chou Hung
AU  - Yao-Zhong Gu
Y1  - 2016/11/10
PY  - 2016
N1  - https://doi.org/10.11648/j.ijmsa.20160506.19
DO  - 10.11648/j.ijmsa.20160506.19
T2  - International Journal of Materials Science and Applications
JF  - International Journal of Materials Science and Applications
JO  - International Journal of Materials Science and Applications
SP  - 290
EP  - 296
PB  - Science Publishing Group
SN  - 2327-2643
UR  - https://doi.org/10.11648/j.ijmsa.20160506.19
AB  - This study aims to conduct experiments to explore metal based diamond wheel dressing and truing using developed wire electrical discharge (WEDM). The experimental outputs were analyzed to evaluate the effects of machining parameters on machining removal rate (MRR) and abrasive protrusion during dressing and truing caused by WEDM. During experiments, the wear and compensation issues could be overcome induced by the traditional EDM to improve the efficiency and precision as the WEDM was adopted. The experimental results showed as expected that the wire discharge grinding wheel dressing will lead the processing base not offset. In Taguchi experiment the maximum contribution was current and pulse time, large diameter grinding wheel to remove the highest rate of 11.78 mm3/min, while maximum protrusion amount only 33.12 μm, can reach the theoretical maximum protrusion amount.
VL  - 5
IS  - 6
ER  -

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Author Information

Han-Ming Chow

Department of Mechanical Engineering, Nan Kai University of Technology, Nantou, Taiwan
Lieh-Dai Yang

Department of Industrial Management, Nan Kai University of Technology, Nantou, Taiwan
Yan-Cherng Lin

Department of Mechanical Engineering, Nan Kai University of Technology, Nantou, Taiwan
Jung-Chou Hung

Department of Mechanical and Computer-Aided Engineering, Feng Chia University, Taichung, Taiwan
Yao-Zhong Gu

Institute of Mechanical Engineering, National Kaohsiung University of Applied Sciences, Kaohsiung, Taiwan

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Plain Text BibTeX RIS

APA Style

Han-Ming Chow, Lieh-Dai Yang, Yan-Cherng Lin, Jung-Chou Hung, Yao-Zhong Gu. (2016). Processing Characteristics Exploration of Metal Based Diamond Wheel of WEDM Dressing and Truing. International Journal of Materials Science and Applications, 5(6), 290-296. https://doi.org/10.11648/j.ijmsa.20160506.19

Copy | Download

ACS Style

Han-Ming Chow; Lieh-Dai Yang; Yan-Cherng Lin; Jung-Chou Hung; Yao-Zhong Gu. Processing Characteristics Exploration of Metal Based Diamond Wheel of WEDM Dressing and Truing. Int. J. Mater. Sci. Appl. 2016, 5(6), 290-296. doi: 10.11648/j.ijmsa.20160506.19

Copy | Download

AMA Style

Han-Ming Chow, Lieh-Dai Yang, Yan-Cherng Lin, Jung-Chou Hung, Yao-Zhong Gu. Processing Characteristics Exploration of Metal Based Diamond Wheel of WEDM Dressing and Truing. Int J Mater Sci Appl. 2016;5(6):290-296. doi: 10.11648/j.ijmsa.20160506.19

Copy | Download

@article{10.11648/j.ijmsa.20160506.19,
  author = {Han-Ming Chow and Lieh-Dai Yang and Yan-Cherng Lin and Jung-Chou Hung and Yao-Zhong Gu},
  title = {Processing Characteristics Exploration of Metal Based Diamond Wheel of WEDM Dressing and Truing},
  journal = {International Journal of Materials Science and Applications},
  volume = {5},
  number = {6},
  pages = {290-296},
  doi = {10.11648/j.ijmsa.20160506.19},
  url = {https://doi.org/10.11648/j.ijmsa.20160506.19},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmsa.20160506.19},
  abstract = {This study aims to conduct experiments to explore metal based diamond wheel dressing and truing using developed wire electrical discharge (WEDM). The experimental outputs were analyzed to evaluate the effects of machining parameters on machining removal rate (MRR) and abrasive protrusion during dressing and truing caused by WEDM. During experiments, the wear and compensation issues could be overcome induced by the traditional EDM to improve the efficiency and precision as the WEDM was adopted. The experimental results showed as expected that the wire discharge grinding wheel dressing will lead the processing base not offset. In Taguchi experiment the maximum contribution was current and pulse time, large diameter grinding wheel to remove the highest rate of 11.78 mm3/min, while maximum protrusion amount only 33.12 μm, can reach the theoretical maximum protrusion amount.},
 year = {2016}
}

Copy | Download

TY  - JOUR
T1  - Processing Characteristics Exploration of Metal Based Diamond Wheel of WEDM Dressing and Truing
AU  - Han-Ming Chow
AU  - Lieh-Dai Yang
AU  - Yan-Cherng Lin
AU  - Jung-Chou Hung
AU  - Yao-Zhong Gu
Y1  - 2016/11/10
PY  - 2016
N1  - https://doi.org/10.11648/j.ijmsa.20160506.19
DO  - 10.11648/j.ijmsa.20160506.19
T2  - International Journal of Materials Science and Applications
JF  - International Journal of Materials Science and Applications
JO  - International Journal of Materials Science and Applications
SP  - 290
EP  - 296
PB  - Science Publishing Group
SN  - 2327-2643
UR  - https://doi.org/10.11648/j.ijmsa.20160506.19
AB  - This study aims to conduct experiments to explore metal based diamond wheel dressing and truing using developed wire electrical discharge (WEDM). The experimental outputs were analyzed to evaluate the effects of machining parameters on machining removal rate (MRR) and abrasive protrusion during dressing and truing caused by WEDM. During experiments, the wear and compensation issues could be overcome induced by the traditional EDM to improve the efficiency and precision as the WEDM was adopted. The experimental results showed as expected that the wire discharge grinding wheel dressing will lead the processing base not offset. In Taguchi experiment the maximum contribution was current and pulse time, large diameter grinding wheel to remove the highest rate of 11.78 mm3/min, while maximum protrusion amount only 33.12 μm, can reach the theoretical maximum protrusion amount.
VL  - 5
IS  - 6
ER  -

Copy | Download