Investigating the Interactive Effect of Card Cylinder Speed and Roller Gauge Settings of Breaker Drawing on Combed Yarn Evenness and Imperfections

Hosne Ara Begum; Md. Saitham Al Sagir Rakine; Shadman Ahmed Khan; Md. Khalilur Rahman Khan

doi:doi:10.11648/j.aas.20190403.11

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Investigating the Interactive Effect of Card Cylinder Speed and Roller Gauge Settings of Breaker Drawing on Combed Yarn Evenness and Imperfections

Hosne Ara Begum, Md. Saitham Al Sagir Rakine, Shadman Ahmed Khan, Md. Khalilur Rahman Khan

Published in Advances in Applied Sciences (Volume 4, Issue 3)

Received: 10 May 2019 Accepted: 12 June 2019 Published: 16 July 2019

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Abstract

This project work deals to investigate the interactive impact of cylinder speed and roller gauge setting of breaker drawing frame on ring spun combed yarn evenness and imperfections. In this work, carded slivers were produced by keeping cylinder rpm of 750 rpm, 800 rpm and 850 rpm while subsequent roller gauge settings (front zone/ back zone) in drawing frame were selected at three levels (i.e., F38mm/B42 mm, F40mm/B44 mm & F42mm/B46 mm) for each cylinder rpm. Cotton combed yarns of 32 Ne and 36 Ne from roving hank of 0.76 Ne have been produced for each combination of cylinder rpm and roller setting gauge. However, results show that best combination of cylinder rpm and roller gauge settings is found 800 rpm and F40/B44 respectively in terms of yarn evenness and imperfections for both types of yarn count. Moreover, roller gauge settings should be kept somewhat narrower (i.e., Front 38 mm/ Back 42 mm) for carded slivers produced at higher cylinder speed (i.e., 850 rpm), otherwise it is observed that short fiber percentage and CV_1m% of combed sliver have been increased for the combination of higher cylinder speed with wider roller gauge settings. As a result, final yarn evenness and imperfections results also have been deteriorated. On the other hand, for comparatively lower level of cylinder speed (i.e., 750 rpm) little wider roller gauge settings of subsequent drawing frame improves evenness and decreases SFC% of combed sliver and finally it has contributed to improve the combed yarn quality as well. Simultaneously it is also noticeable that comparatively wider roller setting (i.e., F42mm/B46 mm) gives poor results for all three level of cylinder speed. However, for both types of yarn count, results show similar trend in terms of evenness and imperfections but finer yarn count reacts more intensively in comparison with coarser count.

Published in	Advances in Applied Sciences (Volume 4, Issue 3)
DOI	10.11648/j.aas.20190403.11
Page(s)	72-77
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Cylinder Speed, Roller Gauge Setting, Combed Yarn, Yarn Evenness & Imperfections

References

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[2]	To study effect of comber noil percentage on yarn quality. BaviskarDipali, P. P. Raichurkar, S. P. Bandopadhyay, Ashok Akade, &P. M. Pachhade, May 2011. Available from: https://www.researchgate.net/publication/277716483_To_study_effect_of_comber_noil_percentage_on_yarn_quality [accessed Apr 06 2019].
[3]	Process Management in Spinning, R. Senthil Kumar, Page-115, CRC press 2015.
[4]	J. Ochola, J. Kisato, L. Kinuthia, J. Mwasiagi and A. Waithaka, 2012. Study on the Influence of Fiber Properties on Yarn Imperfections in Ring Spun Yarns. Asian Journal of Textile, 2: 32-43.
[5]	The transfer of fibres in the carding machine, M. E. M. Lee and H. Ockendon, Journal of Engineering Mathematics (2006), DOI 10.1007/s10665-005-9029-7.
[6]	A Study on the Effect of Pin Density on Stationary Flats and its Setting on Carding Quality, MadanLalRegar, NiharikaAikat, Tekstilec, 2017, 60 (1), 58-64 DOI: 10.14502/Tekstilec2017.60.58-64.
[7]	A Study on the Eff ect of Pin Density on Stationary Flats and its Setting on Carding Quality, Madan Lal Regar, Niharika Aikat, Tekstilec, 2017, 60 (1), 58-64 DOI: 10.14502/Tekstilec2017.60.58-64.
[8]	https://www.grozbeckert.com/mm/media/en/web/pdf/Card_clothing_for_short_staple_applications.pdf
[9]	Van Alphen, W. F. The Card as a Dedusting Machine, Melliand Textilberichte [English Edition], (12), E1523 – E1528 / 980 – 984 (1980).
[10]	Fibre Dynamics in the Revolving-Flats Card Part I A Critical Review, C. A. Lawrence, A. Dehghani, M. Mahmoudi, B. Greenwood and C. Iype, AUTEX Research Journal, Vol 1, No. 2 November 2000.
[11]	Effect of Draw Frame Bottom Roller Gauge Setting on Yarn Quality, Vijay Chaudhari, P. P. Raichurkar, International Journal on Textile Engineering and Processes, Vol. 2, Issue 2 April 2016.
[12]	Drafting of Jute: Part-I- Effect of draft on irregularity of drawing slivers, U Datta, S C Bhadra, S Palit, Indian Journal of Textile Research, volume 13, June 198, Pp. 80-83.
[13]	http://textiletechinfo.com/spinning/processpardrawing.htm
[14]	Relationship between fiber fineness, break draft and drafting force in roller drafting, Yasemin Aydogmus Kori Muz and Hassan M. Behery, Textile res. J. 74 (5), 405-408, 2004.
[15]	Generation of Length Distribution, Length Diagram, Fibrogram, and Statistical Characteristics by Weight of Cotton Blends, B. Azzouz, M. Ben Hassen, and F. Sakli, Hindawi Publishing Corporation Modelling and Simulation in Engineering Volume 2007, Article ID 27521, 13 pages.
[16]	Optimisation of Draw Frame Roller Settings Using Fibre Length Information From Premier aQura™, V. Srinivasan, https://www.fibre2fashion.com/industry-article/2070/optimisation-of-draw-frame-roller-settings
[17]	http://textofvideo.nptel.ac.in/116102048/lec18.pdf
[18]	Process Management in Spinning, R. Senthil Kumar, Page-108, CRC press 2015.
[19]	http://textofvideo.nptel.ac.in/116102048/lec18.pdf
[20]	Fundamentals of Spun Yarn Technology, Carl A. Lawrence, Page-224, CRC press 2003.
[21]	R H Gong and R M Wright, “Fancy Yarns: Their Manufacture and Application”, Woodhead Publishing, 2002, pp. 64.
[22]	Predicting Yarn Quality Performance Based on Fibers types and Yarn Structure, N. A. Kotb, Life Science Journal 2012; 9 (3).

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APA Style

Hosne Ara Begum, Md. Saitham Al Sagir Rakine, Shadman Ahmed Khan, Md. Khalilur Rahman Khan. (2019). Investigating the Interactive Effect of Card Cylinder Speed and Roller Gauge Settings of Breaker Drawing on Combed Yarn Evenness and Imperfections. Advances in Applied Sciences, 4(3), 72-77. https://doi.org/10.11648/j.aas.20190403.11

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ACS Style

Hosne Ara Begum; Md. Saitham Al Sagir Rakine; Shadman Ahmed Khan; Md. Khalilur Rahman Khan. Investigating the Interactive Effect of Card Cylinder Speed and Roller Gauge Settings of Breaker Drawing on Combed Yarn Evenness and Imperfections. Adv. Appl. Sci. 2019, 4(3), 72-77. doi: 10.11648/j.aas.20190403.11

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AMA Style

Hosne Ara Begum, Md. Saitham Al Sagir Rakine, Shadman Ahmed Khan, Md. Khalilur Rahman Khan. Investigating the Interactive Effect of Card Cylinder Speed and Roller Gauge Settings of Breaker Drawing on Combed Yarn Evenness and Imperfections. Adv Appl Sci. 2019;4(3):72-77. doi: 10.11648/j.aas.20190403.11

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@article{10.11648/j.aas.20190403.11,
  author = {Hosne Ara Begum and Md. Saitham Al Sagir Rakine and Shadman Ahmed Khan and Md. Khalilur Rahman Khan},
  title = {Investigating the Interactive Effect of Card Cylinder Speed and Roller Gauge Settings of Breaker Drawing on Combed Yarn Evenness and Imperfections},
  journal = {Advances in Applied Sciences},
  volume = {4},
  number = {3},
  pages = {72-77},
  doi = {10.11648/j.aas.20190403.11},
  url = {https://doi.org/10.11648/j.aas.20190403.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.aas.20190403.11},
  abstract = {This project work deals to investigate the interactive impact of cylinder speed and roller gauge setting of breaker drawing frame on ring spun combed yarn evenness and imperfections. In this work, carded slivers were produced by keeping cylinder rpm of 750 rpm, 800 rpm and 850 rpm while subsequent roller gauge settings (front zone/ back zone) in drawing frame were selected at three levels (i.e., F38mm/B42 mm, F40mm/B44 mm & F42mm/B46 mm) for each cylinder rpm. Cotton combed yarns of 32 Ne and 36 Ne from roving hank of 0.76 Ne have been produced for each combination of cylinder rpm and roller setting gauge. However, results show that best combination of cylinder rpm and roller gauge settings is found 800 rpm and F40/B44 respectively in terms of yarn evenness and imperfections for both types of yarn count. Moreover, roller gauge settings should be kept somewhat narrower (i.e., Front 38 mm/ Back 42 mm) for carded slivers produced at higher cylinder speed (i.e., 850 rpm), otherwise it is observed that short fiber percentage and CV1m% of combed sliver have been increased for the combination of higher cylinder speed with wider roller gauge settings. As a result, final yarn evenness and imperfections results also have been deteriorated. On the other hand, for comparatively lower level of cylinder speed (i.e., 750 rpm) little wider roller gauge settings of subsequent drawing frame improves evenness and decreases SFC% of combed sliver and finally it has contributed to improve the combed yarn quality as well. Simultaneously it is also noticeable that comparatively wider roller setting (i.e., F42mm/B46 mm) gives poor results for all three level of cylinder speed. However, for both types of yarn count, results show similar trend in terms of evenness and imperfections but finer yarn count reacts more intensively in comparison with coarser count.},
 year = {2019}
}

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TY  - JOUR
T1  - Investigating the Interactive Effect of Card Cylinder Speed and Roller Gauge Settings of Breaker Drawing on Combed Yarn Evenness and Imperfections
AU  - Hosne Ara Begum
AU  - Md. Saitham Al Sagir Rakine
AU  - Shadman Ahmed Khan
AU  - Md. Khalilur Rahman Khan
Y1  - 2019/07/16
PY  - 2019
N1  - https://doi.org/10.11648/j.aas.20190403.11
DO  - 10.11648/j.aas.20190403.11
T2  - Advances in Applied Sciences
JF  - Advances in Applied Sciences
JO  - Advances in Applied Sciences
SP  - 72
EP  - 77
PB  - Science Publishing Group
SN  - 2575-1514
UR  - https://doi.org/10.11648/j.aas.20190403.11
AB  - This project work deals to investigate the interactive impact of cylinder speed and roller gauge setting of breaker drawing frame on ring spun combed yarn evenness and imperfections. In this work, carded slivers were produced by keeping cylinder rpm of 750 rpm, 800 rpm and 850 rpm while subsequent roller gauge settings (front zone/ back zone) in drawing frame were selected at three levels (i.e., F38mm/B42 mm, F40mm/B44 mm & F42mm/B46 mm) for each cylinder rpm. Cotton combed yarns of 32 Ne and 36 Ne from roving hank of 0.76 Ne have been produced for each combination of cylinder rpm and roller setting gauge. However, results show that best combination of cylinder rpm and roller gauge settings is found 800 rpm and F40/B44 respectively in terms of yarn evenness and imperfections for both types of yarn count. Moreover, roller gauge settings should be kept somewhat narrower (i.e., Front 38 mm/ Back 42 mm) for carded slivers produced at higher cylinder speed (i.e., 850 rpm), otherwise it is observed that short fiber percentage and CV1m% of combed sliver have been increased for the combination of higher cylinder speed with wider roller gauge settings. As a result, final yarn evenness and imperfections results also have been deteriorated. On the other hand, for comparatively lower level of cylinder speed (i.e., 750 rpm) little wider roller gauge settings of subsequent drawing frame improves evenness and decreases SFC% of combed sliver and finally it has contributed to improve the combed yarn quality as well. Simultaneously it is also noticeable that comparatively wider roller setting (i.e., F42mm/B46 mm) gives poor results for all three level of cylinder speed. However, for both types of yarn count, results show similar trend in terms of evenness and imperfections but finer yarn count reacts more intensively in comparison with coarser count.
VL  - 4
IS  - 3
ER  -

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Author Information

Hosne Ara Begum

Department of Yarn Engineering, Bangladesh University of Textiles, Dhaka, Bangladesh
Md. Saitham Al Sagir Rakine

Department of Textile Engineering, Bangladesh University of Business and Technology, Dhaka, Bangladesh
Shadman Ahmed Khan

Department of Textile Engineering, Bangladesh University of Business and Technology, Dhaka, Bangladesh
Md. Khalilur Rahman Khan

Department of Textile Engineering, Bangladesh University of Business and Technology, Dhaka, Bangladesh

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Plain Text BibTeX RIS

APA Style

Hosne Ara Begum, Md. Saitham Al Sagir Rakine, Shadman Ahmed Khan, Md. Khalilur Rahman Khan. (2019). Investigating the Interactive Effect of Card Cylinder Speed and Roller Gauge Settings of Breaker Drawing on Combed Yarn Evenness and Imperfections. Advances in Applied Sciences, 4(3), 72-77. https://doi.org/10.11648/j.aas.20190403.11

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ACS Style

Hosne Ara Begum; Md. Saitham Al Sagir Rakine; Shadman Ahmed Khan; Md. Khalilur Rahman Khan. Investigating the Interactive Effect of Card Cylinder Speed and Roller Gauge Settings of Breaker Drawing on Combed Yarn Evenness and Imperfections. Adv. Appl. Sci. 2019, 4(3), 72-77. doi: 10.11648/j.aas.20190403.11

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AMA Style

Hosne Ara Begum, Md. Saitham Al Sagir Rakine, Shadman Ahmed Khan, Md. Khalilur Rahman Khan. Investigating the Interactive Effect of Card Cylinder Speed and Roller Gauge Settings of Breaker Drawing on Combed Yarn Evenness and Imperfections. Adv Appl Sci. 2019;4(3):72-77. doi: 10.11648/j.aas.20190403.11

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@article{10.11648/j.aas.20190403.11,
  author = {Hosne Ara Begum and Md. Saitham Al Sagir Rakine and Shadman Ahmed Khan and Md. Khalilur Rahman Khan},
  title = {Investigating the Interactive Effect of Card Cylinder Speed and Roller Gauge Settings of Breaker Drawing on Combed Yarn Evenness and Imperfections},
  journal = {Advances in Applied Sciences},
  volume = {4},
  number = {3},
  pages = {72-77},
  doi = {10.11648/j.aas.20190403.11},
  url = {https://doi.org/10.11648/j.aas.20190403.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.aas.20190403.11},
  abstract = {This project work deals to investigate the interactive impact of cylinder speed and roller gauge setting of breaker drawing frame on ring spun combed yarn evenness and imperfections. In this work, carded slivers were produced by keeping cylinder rpm of 750 rpm, 800 rpm and 850 rpm while subsequent roller gauge settings (front zone/ back zone) in drawing frame were selected at three levels (i.e., F38mm/B42 mm, F40mm/B44 mm & F42mm/B46 mm) for each cylinder rpm. Cotton combed yarns of 32 Ne and 36 Ne from roving hank of 0.76 Ne have been produced for each combination of cylinder rpm and roller setting gauge. However, results show that best combination of cylinder rpm and roller gauge settings is found 800 rpm and F40/B44 respectively in terms of yarn evenness and imperfections for both types of yarn count. Moreover, roller gauge settings should be kept somewhat narrower (i.e., Front 38 mm/ Back 42 mm) for carded slivers produced at higher cylinder speed (i.e., 850 rpm), otherwise it is observed that short fiber percentage and CV1m% of combed sliver have been increased for the combination of higher cylinder speed with wider roller gauge settings. As a result, final yarn evenness and imperfections results also have been deteriorated. On the other hand, for comparatively lower level of cylinder speed (i.e., 750 rpm) little wider roller gauge settings of subsequent drawing frame improves evenness and decreases SFC% of combed sliver and finally it has contributed to improve the combed yarn quality as well. Simultaneously it is also noticeable that comparatively wider roller setting (i.e., F42mm/B46 mm) gives poor results for all three level of cylinder speed. However, for both types of yarn count, results show similar trend in terms of evenness and imperfections but finer yarn count reacts more intensively in comparison with coarser count.},
 year = {2019}
}

Copy | Download

TY  - JOUR
T1  - Investigating the Interactive Effect of Card Cylinder Speed and Roller Gauge Settings of Breaker Drawing on Combed Yarn Evenness and Imperfections
AU  - Hosne Ara Begum
AU  - Md. Saitham Al Sagir Rakine
AU  - Shadman Ahmed Khan
AU  - Md. Khalilur Rahman Khan
Y1  - 2019/07/16
PY  - 2019
N1  - https://doi.org/10.11648/j.aas.20190403.11
DO  - 10.11648/j.aas.20190403.11
T2  - Advances in Applied Sciences
JF  - Advances in Applied Sciences
JO  - Advances in Applied Sciences
SP  - 72
EP  - 77
PB  - Science Publishing Group
SN  - 2575-1514
UR  - https://doi.org/10.11648/j.aas.20190403.11
AB  - This project work deals to investigate the interactive impact of cylinder speed and roller gauge setting of breaker drawing frame on ring spun combed yarn evenness and imperfections. In this work, carded slivers were produced by keeping cylinder rpm of 750 rpm, 800 rpm and 850 rpm while subsequent roller gauge settings (front zone/ back zone) in drawing frame were selected at three levels (i.e., F38mm/B42 mm, F40mm/B44 mm & F42mm/B46 mm) for each cylinder rpm. Cotton combed yarns of 32 Ne and 36 Ne from roving hank of 0.76 Ne have been produced for each combination of cylinder rpm and roller setting gauge. However, results show that best combination of cylinder rpm and roller gauge settings is found 800 rpm and F40/B44 respectively in terms of yarn evenness and imperfections for both types of yarn count. Moreover, roller gauge settings should be kept somewhat narrower (i.e., Front 38 mm/ Back 42 mm) for carded slivers produced at higher cylinder speed (i.e., 850 rpm), otherwise it is observed that short fiber percentage and CV1m% of combed sliver have been increased for the combination of higher cylinder speed with wider roller gauge settings. As a result, final yarn evenness and imperfections results also have been deteriorated. On the other hand, for comparatively lower level of cylinder speed (i.e., 750 rpm) little wider roller gauge settings of subsequent drawing frame improves evenness and decreases SFC% of combed sliver and finally it has contributed to improve the combed yarn quality as well. Simultaneously it is also noticeable that comparatively wider roller setting (i.e., F42mm/B46 mm) gives poor results for all three level of cylinder speed. However, for both types of yarn count, results show similar trend in terms of evenness and imperfections but finer yarn count reacts more intensively in comparison with coarser count.
VL  - 4
IS  - 3
ER  -

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