International Journal of Materials Science and Applications

| Peer-Reviewed |

Study of Roll Forming Bending in Different Temperature

Received: 23 May 2016    Accepted:     Published: 23 May 2016
Views:       Downloads:

Share This Article

Abstract

Flexible roll forming is a high efficiency sheet metal forming process for producing variable cross section profiles. Also spring-back is one of the most important problems in flexible roll forming process. Spring-back is severe during the unloading phase of bending and greatly affects the forming accuracy of the bending parts. In this paper, the spring-back of the flexible roll forming in different temperature have been studied using finite element analysis. The simulation is elaborated by using ABAQUS software linked to elastic–plastic modules which we developed taking into account of interactions between these fields. According to finite element analysis results, the bending after roll forming has been analyzed. Therefore, we can make the comparison of the spring-back and forming force under different temperature from the finite element analysis. A flexible roll forming setup was developed and some parameters in the simulation have been discussed. AZ31 magnesium alloys were used in the simulation and assumed the material is isotropic.

DOI 10.11648/j.ijmsa.20160503.13
Published in International Journal of Materials Science and Applications (Volume 5, Issue 3, May 2016)
Page(s) 129-135
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Flexible Roll Forming, Bending, Temperature, Finite Element

References
[1] Sukmoo Hong, A parametric study on forming length in the roll forming. Journal of Material Processing Technology. Volume 113, pp. 774~778. (2001).
[2] Jun Zeng, FEM dynamic simulation and analysis of the roll-bending process for forming a conical tube. Journal of Material Process Technology.198 (2008), pp. 330-343.
[3] Xuechun Li, Effect of the material-hardening mode on the springback simulation accuracy of V-free bending. Journal of Material Processing Technology. 123(2002), pp. 209-211.
[4] Wen Kang, Yixi Zhao, Numerical simulation and parameters analysis for roll forming of martensitic steel MS980. Procedia Engineering 81(2014), pp. 251-526.
[5] K. Richter and R. Haase, Tempered forming of magnesium alloy using the example of roll forming. Materials Today: Proceedings, 2s (2015), pp. 60-66.
[6] Zhou Sui, Zhongyi Cai, Simulation and software design of continuous flexible roll bending process for three dimensional surface parts. Materials and Design 54 (2014) pp. 498-506.
[7] Xiao Han, Springback characteristics of AZ31 magnesium alloy as-extrude profile in warm tension-rotation bending process. Transactions of Nonferrous Metals Society of China 22 (2012), pp. 416-421.
[8] Zhou Sui, Simulation and software design of continuous flexible roll bending process for three dimensional surface parts. Materials and Design. 54 (2014), pp. 498-500.
[9] Vitalii Vorkov, Springback prediction of high-strength steels in large radius air bending using finite element modelling approach. Procedia Engineering. 81 (2014), pp. 1005–1010.
[10] Q. V. Bui, J. P. Ponthot, Numeriacal simulation of cold roll forming process. Journal of materials processing technology 202 (2008), pp. 2785-282.
[11] Mahmoud Yaakobi, Simulation of the thermo mechanical and metallurgical behavior of steel by using ABAQUS software. Computational Materials Science. 68 (2013), pp. 297-306.
[12] Q. V. Bui, Numerical simulation of cold roll-forming processes. Journal of materials processing technology 20 (2008), pp. 275-285.
Author Information
  • Department of Mechanical Engineering, Jeju National University, Jeju-si, Republic of Korea

  • Department of Mechanical Engineering, Jeju National University, Jeju-si, Republic of Korea

Cite This Article
  • APA Style

    Ya Zhang, Dong-Won Jung. (2016). Study of Roll Forming Bending in Different Temperature. International Journal of Materials Science and Applications, 5(3), 129-135. https://doi.org/10.11648/j.ijmsa.20160503.13

    Copy | Download

    ACS Style

    Ya Zhang; Dong-Won Jung. Study of Roll Forming Bending in Different Temperature. Int. J. Mater. Sci. Appl. 2016, 5(3), 129-135. doi: 10.11648/j.ijmsa.20160503.13

    Copy | Download

    AMA Style

    Ya Zhang, Dong-Won Jung. Study of Roll Forming Bending in Different Temperature. Int J Mater Sci Appl. 2016;5(3):129-135. doi: 10.11648/j.ijmsa.20160503.13

    Copy | Download

  • @article{10.11648/j.ijmsa.20160503.13,
      author = {Ya Zhang and Dong-Won Jung},
      title = {Study of Roll Forming Bending in Different Temperature},
      journal = {International Journal of Materials Science and Applications},
      volume = {5},
      number = {3},
      pages = {129-135},
      doi = {10.11648/j.ijmsa.20160503.13},
      url = {https://doi.org/10.11648/j.ijmsa.20160503.13},
      eprint = {https://download.sciencepg.com/pdf/10.11648.j.ijmsa.20160503.13},
      abstract = {Flexible roll forming is a high efficiency sheet metal forming process for producing variable cross section profiles. Also spring-back is one of the most important problems in flexible roll forming process. Spring-back is severe during the unloading phase of bending and greatly affects the forming accuracy of the bending parts. In this paper, the spring-back of the flexible roll forming in different temperature have been studied using finite element analysis. The simulation is elaborated by using ABAQUS software linked to elastic–plastic modules which we developed taking into account of interactions between these fields. According to finite element analysis results, the bending after roll forming has been analyzed. Therefore, we can make the comparison of the spring-back and forming force under different temperature from the finite element analysis. A flexible roll forming setup was developed and some parameters in the simulation have been discussed. AZ31 magnesium alloys were used in the simulation and assumed the material is isotropic.},
     year = {2016}
    }
    

    Copy | Download

  • TY  - JOUR
    T1  - Study of Roll Forming Bending in Different Temperature
    AU  - Ya Zhang
    AU  - Dong-Won Jung
    Y1  - 2016/05/23
    PY  - 2016
    N1  - https://doi.org/10.11648/j.ijmsa.20160503.13
    DO  - 10.11648/j.ijmsa.20160503.13
    T2  - International Journal of Materials Science and Applications
    JF  - International Journal of Materials Science and Applications
    JO  - International Journal of Materials Science and Applications
    SP  - 129
    EP  - 135
    PB  - Science Publishing Group
    SN  - 2327-2643
    UR  - https://doi.org/10.11648/j.ijmsa.20160503.13
    AB  - Flexible roll forming is a high efficiency sheet metal forming process for producing variable cross section profiles. Also spring-back is one of the most important problems in flexible roll forming process. Spring-back is severe during the unloading phase of bending and greatly affects the forming accuracy of the bending parts. In this paper, the spring-back of the flexible roll forming in different temperature have been studied using finite element analysis. The simulation is elaborated by using ABAQUS software linked to elastic–plastic modules which we developed taking into account of interactions between these fields. According to finite element analysis results, the bending after roll forming has been analyzed. Therefore, we can make the comparison of the spring-back and forming force under different temperature from the finite element analysis. A flexible roll forming setup was developed and some parameters in the simulation have been discussed. AZ31 magnesium alloys were used in the simulation and assumed the material is isotropic.
    VL  - 5
    IS  - 3
    ER  - 

    Copy | Download

  • Sections