Advances in Materials

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New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies

Received: 18 August 2017    Accepted: 06 February 2018    Published: 06 February 2018
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Abstract

Employment of four-die forging devices (FDFD) under various industrial environment on a variety of hydraulic presses differing in terms of design features and automation degree proved that in every particular case and with a view to particular production needs an individual approach is required to select both the proper FDFD design and the proper forging technology. Presented in this paper are various design solutions of FDFDs and various forging technologies based on employment of these specialized devices. The main selection criteria for proper device design and forging technology are: high production output, which should be significantly higher as compared to existing production technology output; improved metal quality and quality of products (in terms of dimensional accuracy and surface quality); cutback of the whole production cycle extent due to reduction of forging cycle, heating period and auxiliary operations duration, and higher good metal yield. The paper illustrates new FDFD design solutions and new technologies which meet these criteria for solving various technological tasks, and it also shows what changes to technological process can be eventually required to gain the maximum benefit from using the FDFD.

DOI 10.11648/j.am.20180701.11
Published in Advances in Materials (Volume 7, Issue 1, March 2018)
Page(s) 1-8
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Four-Die Forging, Forging Press, Ingot, Technology, Design of Devices

References
[1] V. A. Lazorkin, Method of forged parts production, Patent of Ukraine (No. 98409, B21 J 1/04, 5/00. 2011)
[2] Viktor Lazorkin, Yuriy Melnykov. New Technologies of Forging of Ingots and Blanks by Four Dies in Open – Die Forging Presses. Proc. 18th IFM 2011, Sept. 12 – 15, Pittsburgh, USA, p. 326-332
[3] Gonzales J. R., David P. F., Gordon J., Llanos J. M. FEM Simulation of the New Radial Forging Device Process at Sidenor. Proc. 17th IFM 2008, November. 3-7, Santander, Spain, p. 237-243
[4] V. Lazorkin, Four-peen forging device for forging presses, European Patent (No. 2540411 B1 dd. 17.08.2016)
[5] V. Lazorkin, Four-peen forging device for forging presses, US Patent (No. 9,283,614 B2, B21 J13/02, B21 J9/02, B21 J7/14, 2013)
[6] Viktor Lazorkin, Dmitriy Lazorkin, New Development of Four-Die Forging on Open-Die Forging Presses, Proceedings, 19th International Forgemasters Meeting, Tokyo Bay Area, Japan (2014), p. 210–214
[7] Roberto Tiburcio C. Frota Junior, Gustavo Acarine De Campos, Paulo Augusto Morais De Oliveira, Gerson Graciano. Comparison between four die forging device and conventional forging processes of cold work tool steel. Proc. 20th IFM 2017, Sept. 15-19, Congress Graz, Austria, p. 545-553
[8] V. A. Lazorkin, V. V. Nikitin, Four-die forging device, Patent of Ukraine (No. 102329, B21 J 13/08, 7/16. 2014)
[9] V. A. Lazorkin, V. V. Nikitin, Four-die forging device, Patent of Ukraine (No. 101909, B21 J 13/08, 7/16. 2013)
[10] Viktor Lazorkin, Dmitriy Lazorkin, Four-die forging devices in primary metal production, Kovarenstvi (2015, Volume 55), p. 26-30
Author Information
  • Lazorkin-Engineering Limited Liability Company, Zaporozhye, Ukraine

  • Lazorkin-Engineering Limited Liability Company, Zaporozhye, Ukraine

  • Lazorkin-Engineering Limited Liability Company, Berlin, Germany

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  • APA Style

    Viktor Lazorkin, Dmitriy Lazorkin, Sergey Kuralekh. (2018). New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies. Advances in Materials, 7(1), 1-8. https://doi.org/10.11648/j.am.20180701.11

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    ACS Style

    Viktor Lazorkin; Dmitriy Lazorkin; Sergey Kuralekh. New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies. Adv. Mater. 2018, 7(1), 1-8. doi: 10.11648/j.am.20180701.11

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    AMA Style

    Viktor Lazorkin, Dmitriy Lazorkin, Sergey Kuralekh. New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies. Adv Mater. 2018;7(1):1-8. doi: 10.11648/j.am.20180701.11

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  • @article{10.11648/j.am.20180701.11,
      author = {Viktor Lazorkin and Dmitriy Lazorkin and Sergey Kuralekh},
      title = {New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies},
      journal = {Advances in Materials},
      volume = {7},
      number = {1},
      pages = {1-8},
      doi = {10.11648/j.am.20180701.11},
      url = {https://doi.org/10.11648/j.am.20180701.11},
      eprint = {https://download.sciencepg.com/pdf/10.11648.j.am.20180701.11},
      abstract = {Employment of four-die forging devices (FDFD) under various industrial environment on a variety of hydraulic presses differing in terms of design features and automation degree proved that in every particular case and with a view to particular production needs an individual approach is required to select both the proper FDFD design and the proper forging technology. Presented in this paper are various design solutions of FDFDs and various forging technologies based on employment of these specialized devices. The main selection criteria for proper device design and forging technology are: high production output, which should be significantly higher as compared to existing production technology output; improved metal quality and quality of products (in terms of dimensional accuracy and surface quality); cutback of the whole production cycle extent due to reduction of forging cycle, heating period and auxiliary operations duration, and higher good metal yield. The paper illustrates new FDFD design solutions and new technologies which meet these criteria for solving various technological tasks, and it also shows what changes to technological process can be eventually required to gain the maximum benefit from using the FDFD.},
     year = {2018}
    }
    

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    T1  - New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies
    AU  - Viktor Lazorkin
    AU  - Dmitriy Lazorkin
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    T2  - Advances in Materials
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    JO  - Advances in Materials
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    PB  - Science Publishing Group
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    UR  - https://doi.org/10.11648/j.am.20180701.11
    AB  - Employment of four-die forging devices (FDFD) under various industrial environment on a variety of hydraulic presses differing in terms of design features and automation degree proved that in every particular case and with a view to particular production needs an individual approach is required to select both the proper FDFD design and the proper forging technology. Presented in this paper are various design solutions of FDFDs and various forging technologies based on employment of these specialized devices. The main selection criteria for proper device design and forging technology are: high production output, which should be significantly higher as compared to existing production technology output; improved metal quality and quality of products (in terms of dimensional accuracy and surface quality); cutback of the whole production cycle extent due to reduction of forging cycle, heating period and auxiliary operations duration, and higher good metal yield. The paper illustrates new FDFD design solutions and new technologies which meet these criteria for solving various technological tasks, and it also shows what changes to technological process can be eventually required to gain the maximum benefit from using the FDFD.
    VL  - 7
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