| Peer-Reviewed

Formulation of Clay Refractory Bricks: Influence of the Nature of Chamotte and the Alumina Content in the Clay

Received: 22 October 2020    Accepted: 5 November 2020    Published: 23 November 2020
Views:       Downloads:
Abstract

Refractory materials from kaolinitic clays and clay chamotte or quartz were studied to increase the refractoriness under load at temperature above 1300°C. Two different clays mined in Burkina Faso were used and chamotte grains were obtained by preliminary firing a local clay. Fired materials at 1350-1400°C present a typical granular composite microstructure where large grains of chamotte or quartz are embedded in the clay matrix phase. Under load at high temperature, the behavior of material is influenced by the nature of the clay matrix phase that progressively melt at high temperature, the type of chamotte or quartz grains, the grain sizes of different phases and the sequence of the thermal transformations during firing. Kinetics of creep under a constant load were characterized against temperature and time. It gives the typical temperatures at fixed creep strains, that’s a well-recognized method for the refractoriness quantification. It’s shown that the kinetic of creep change with the variation of viscosity with temperature of the melted clay matrix phase, that’s related to both the chemical composition and the extend of the micro-composite nature of the heat transformed clays. Results also indicated that values of activation energy for creep are correlated to the refractoriness of materials.

Published in Advances in Materials (Volume 9, Issue 4)
DOI 10.11648/j.am.20200904.11
Page(s) 59-67
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Clay, Chamotte, Mullite, Refractoriness

References
[1] Jacques Poirier: Les céramiques réfractaires de l’élaboration aux propriétés d’emploi. Verres Céramiques et Composites. Volume 1, 28-42, (2011). https:// reue-vcc.univ-setif.dz.
[2] Abla Mecif, Julien Soro, Abdelhamid Harabi, Jean Pierre Bonnet: Preparation of Mullite- and Zircon-Based Ceramics Using Kaolinite and Zirconium Oxide: A Sintering Study. Journal of the American Ceramic Society 93 (5), 1306-1312, 2010. https://doi.org/10.1111/j.1551-2916.2009.03595.x.
[3] Bahia Rabehi: Evaluation des propriétés réfractaires et cimentaires du kaolin de Djebel Debbagh. Thèse de l’université de M’Hamed Bougara-Boumerdes; (2013). http://dlibrary.univ-boumerdes.dz:8080/handle/123456789/1259.
[4] Edwige Yeugo-Fogaing, Marc Huger, Thierry Chotard, Christian Gault: Caractérisation de l'endommagement d'origine thermique de réfractaires de type électrofondu par techniques acoustiques à haute température. Matériaux 2006, Dijon, France. 7 p. https://hal.archives-ouvertes.fr/hal-00144564
[5] G. Aliprandi: Matériaux réfractaires et céramiques techniques. Editions Septima, Paris (1979).
[6] Mohamed Seynou, Pierre Flament, Moustapha Sawadogo, Jacques Tirlocq, Raguilnaba Ouedraogo: Refractory bricks based on Tikaré (Burkina Faso) kaolinitic raw clay material: J. Soc. Ouest-Afr. Chim. 035, 49–56, (2013). http://www.soachim.org.
[7] M. Sawadogo, M. Seynou, L. Zerbo, B. Sorgho, A. Yameogo, Y. Millogo, R. Ouedraogo: Densification behaviour of chamotte chamotte for refractory bricks: mineralogy and microstructure. J. Soc. Ouest-Afr. Chim. (2016) 041; 1-10. http://www.soachim.org.
[8] Norme ISO 10545-3: Détermination de l’absorption d’eau, de la porosité ouverte, de la densité relative apparente et de la masse volumique globale. https://www.iso.org/fr/standard/68006.html
[9] ISO 1893: 2007: Produits réfractaires - Détermination de l'affaissement sous charge - Méthode différentielle avec élévation de la température. Novembre 2008. https://www.iso.org/fr/standard/44297.html.
[10] Anne Hynes and Robert Doremus: Theories of creep in ceramics: American Ceramic Society Bulletin, Vol. 86, N°8, 129-187, 2006. https://doi.org/10.3929/ethz-b-000419735
[11] N El Yakoubi, M Aberkan, M Ouadia: Potentialité d’utilisation d’argiles marocaines de Jbel Kharroudans l’industrie céramique. C. R. Geoscience 338 (2006) 693–702. https://doi.org/10.1016/j.crte.2006.03.017
[12] Sayel M. Fayyed, Ghazi S. Al-Marahleh, Suleiman Q. Abu-Ein: Improvement of the Refractoriness under Load of Fire-Clay Refractory Bricks. Adv. Theor. Appl. Mech., Vol. 5, no. 4, 161 – 172, (2012). https://doi.org/10.1016/j.renene.2012.01.094 Z
[13] A. Benlalla, M. Elmoussaouiti, M. Dahhou, M. Assafi: Utilization of water treatment plant sludge in structural ceramics bricks. Applied Clay Science, Volume 118, December 2015, Pages 171-177. https://doi.org/10.1016/j.clay.2015.09.012
[14] A. P. Luz, D. T. Gomes, V. C. Pandolfelli: Maximum working temperature of refractory castables: do we really know how to evaluate it? Ceramics International 43 (2017) 9077–9083. 10.1016/j.cermint.2017.04.053
[15] C. Y. Chen, G. S. Lan, W. H. Tuan: Microstructural evolution of mullite during the sintering of kaolin powder compacts. Ceramics International 26, 715-720, (2000). https://doi.org/10.1016/S0272-8842(00)00009-2.
[16] B. Amrane, E. Ouedraogo, B. Mamen, S. Djaknoun, N. Mesrati: Experimental study of the thermo-mechanical behaviour of alumina-silicate refractory materials based on a mixture of Algerian kaolinitic clays. Ceramics International 37, 3217–3227, (2011). http://dx.doi.org/10.4236/jsemat.2015.52009.
[17] Mohamed Seynou, Younoussa Millogo, Raguilnaba Ouedraogo: White paste for stoneware tiles for pavement using raw clay material from Burkina Faso. Mater. Struct. 46, 755-763, (2013). https://link.springer.com/article/10.1617/s11527-012-9932-0.
[18] Jochen Allenstein, Peter Bartha, Heinz Barthel, Carola Batt-Michel, and Fred Brunk: Refractory materials: Pocket Manual; Design, Properties, Testing. Gerald Routschka, Hartmut wuthnow 3rd Edition; (2008).
[19] P. Pilate, V. Lardot, F. Cambier, E. Brochen: Contribution to the understanding of the high temperature behavior and of the compressive creep behavior of silica refractory materials. Journal of the European Ceramic Society 35 (2015) 813–822. https://doi.org/10.1016/j.jeurceramsoc.2014.09.019.
[20] Eric Blond, Nicolas Schmitt, François Hild, Philippe Blumenfeld, Jacques Poirier. Modeling of high temperature asymmetric creep behavior of ceramics. Journal of the European Ceramic Society, Elsevier, 2005, 25 (11), 1819-1827. https://doi.org/10.1016/j.jeurceramsoc.2004.06.004.
[21] Kévin Boussois, Nicolas Tessier-Doyen, Philippe Blanchart. High-toughness silicate ceramic. Journal of the European Ceramic Society, 2014 pp. 119-126. https://doi.org/10.1016/j.jeurceramsoc.2013.07.024.
[22] A. Kondratiev, A. V. Khvan, Analysis of viscosity equations relevant to silicate melts and glasses. Journal of Non-Crystalline Solids 432 (2016) 366–383. https://doi.org/10.1016/j.jnoncrysol.2015.10.033.
[23] Tengfei Deng, Baijun Yan, Fangjun Yang: Measurements and model application on the viscosities of liquid phase in clay based ceramics. Journal of the Ceramic Society of Japan 127 310-317 2019. http://doi.org/10.2109/jcersj2.18189.
[24] Levin, E. M. Phase diagrams for ceramists. Columbus, Ohio: American Ceramic Society, (1956). https://catalog.hathitrust.org/Record/102443473.
[25] A. Fluegel: "Glass Viscosity Calculation Based on a Global Statistical Modeling Approach"; Glass Technol.: Europ. J. Glass Sci. Technol. A, vol. 48, 2007, no. 1, p 13-30. https://www.ingentaconnect.com/content/sgt/gta/2007/00000048/00000001/art00003.
[26] I. M. Krieger and T. J. Dougherty: A mechanism for non-Newtonian flow in suspensions of rigid spheres. Trans. Soc. Rheol., III: 137–152, 1959. https://doi.org/10.1122/1.548848.
[27] A. Terzié, L. Pavlovié, A. Milutinovié-Nikolic: Influence of the phase composition of refractory materials on creep. Science of sintering, 38 (2006) 255-263. doi: 10.2298/SOS0603255T.
[28] H. Rhanim, C. Olagnon, G. Fantozzi, A. Azim: Etude du comportement thermomécanique du zircon: Revue de Mécanique Appliquée et Théorique, Vol. 1, 4. 227-238 (2003). https://hal.archives-ouvertes.fr/hal-00475131.
Cite This Article
  • APA Style

    Moustapha Sawadogo, Mohamed Seynou, Lamine Zerbo, Brahima Sorgho, Gisèle Laure Lecomte-Nana, et al. (2020). Formulation of Clay Refractory Bricks: Influence of the Nature of Chamotte and the Alumina Content in the Clay. Advances in Materials, 9(4), 59-67. https://doi.org/10.11648/j.am.20200904.11

    Copy | Download

    ACS Style

    Moustapha Sawadogo; Mohamed Seynou; Lamine Zerbo; Brahima Sorgho; Gisèle Laure Lecomte-Nana, et al. Formulation of Clay Refractory Bricks: Influence of the Nature of Chamotte and the Alumina Content in the Clay. Adv. Mater. 2020, 9(4), 59-67. doi: 10.11648/j.am.20200904.11

    Copy | Download

    AMA Style

    Moustapha Sawadogo, Mohamed Seynou, Lamine Zerbo, Brahima Sorgho, Gisèle Laure Lecomte-Nana, et al. Formulation of Clay Refractory Bricks: Influence of the Nature of Chamotte and the Alumina Content in the Clay. Adv Mater. 2020;9(4):59-67. doi: 10.11648/j.am.20200904.11

    Copy | Download

  • @article{10.11648/j.am.20200904.11,
      author = {Moustapha Sawadogo and Mohamed Seynou and Lamine Zerbo and Brahima Sorgho and Gisèle Laure Lecomte-Nana and Philippe Blanchart and Raguilnaba Ouédraogo},
      title = {Formulation of Clay Refractory Bricks: Influence of the Nature of Chamotte and the Alumina Content in the Clay},
      journal = {Advances in Materials},
      volume = {9},
      number = {4},
      pages = {59-67},
      doi = {10.11648/j.am.20200904.11},
      url = {https://doi.org/10.11648/j.am.20200904.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.am.20200904.11},
      abstract = {Refractory materials from kaolinitic clays and clay chamotte or quartz were studied to increase the refractoriness under load at temperature above 1300°C. Two different clays mined in Burkina Faso were used and chamotte grains were obtained by preliminary firing a local clay. Fired materials at 1350-1400°C present a typical granular composite microstructure where large grains of chamotte or quartz are embedded in the clay matrix phase. Under load at high temperature, the behavior of material is influenced by the nature of the clay matrix phase that progressively melt at high temperature, the type of chamotte or quartz grains, the grain sizes of different phases and the sequence of the thermal transformations during firing. Kinetics of creep under a constant load were characterized against temperature and time. It gives the typical temperatures at fixed creep strains, that’s a well-recognized method for the refractoriness quantification. It’s shown that the kinetic of creep change with the variation of viscosity with temperature of the melted clay matrix phase, that’s related to both the chemical composition and the extend of the micro-composite nature of the heat transformed clays. Results also indicated that values of activation energy for creep are correlated to the refractoriness of materials.},
     year = {2020}
    }
    

    Copy | Download

  • TY  - JOUR
    T1  - Formulation of Clay Refractory Bricks: Influence of the Nature of Chamotte and the Alumina Content in the Clay
    AU  - Moustapha Sawadogo
    AU  - Mohamed Seynou
    AU  - Lamine Zerbo
    AU  - Brahima Sorgho
    AU  - Gisèle Laure Lecomte-Nana
    AU  - Philippe Blanchart
    AU  - Raguilnaba Ouédraogo
    Y1  - 2020/11/23
    PY  - 2020
    N1  - https://doi.org/10.11648/j.am.20200904.11
    DO  - 10.11648/j.am.20200904.11
    T2  - Advances in Materials
    JF  - Advances in Materials
    JO  - Advances in Materials
    SP  - 59
    EP  - 67
    PB  - Science Publishing Group
    SN  - 2327-252X
    UR  - https://doi.org/10.11648/j.am.20200904.11
    AB  - Refractory materials from kaolinitic clays and clay chamotte or quartz were studied to increase the refractoriness under load at temperature above 1300°C. Two different clays mined in Burkina Faso were used and chamotte grains were obtained by preliminary firing a local clay. Fired materials at 1350-1400°C present a typical granular composite microstructure where large grains of chamotte or quartz are embedded in the clay matrix phase. Under load at high temperature, the behavior of material is influenced by the nature of the clay matrix phase that progressively melt at high temperature, the type of chamotte or quartz grains, the grain sizes of different phases and the sequence of the thermal transformations during firing. Kinetics of creep under a constant load were characterized against temperature and time. It gives the typical temperatures at fixed creep strains, that’s a well-recognized method for the refractoriness quantification. It’s shown that the kinetic of creep change with the variation of viscosity with temperature of the melted clay matrix phase, that’s related to both the chemical composition and the extend of the micro-composite nature of the heat transformed clays. Results also indicated that values of activation energy for creep are correlated to the refractoriness of materials.
    VL  - 9
    IS  - 4
    ER  - 

    Copy | Download

Author Information
  • Laboratory of Molecular Chemistry and Materials (LC2M), University Joseph KI-ZERBO, Ouagadougou, Burkina Faso

  • Laboratory of Molecular Chemistry and Materials (LC2M), University Joseph KI-ZERBO, Ouagadougou, Burkina Faso

  • Laboratory of Molecular Chemistry and Materials (LC2M), University Joseph KI-ZERBO, Ouagadougou, Burkina Faso

  • Laboratory of Molecular Chemistry and Materials (LC2M), University Joseph KI-ZERBO, Ouagadougou, Burkina Faso

  • Institute of Research for Ceramic (IRCER), European Ceramic Centre (CEC), Limoges, France

  • Institute of Research for Ceramic (IRCER), European Ceramic Centre (CEC), Limoges, France

  • Laboratory of Molecular Chemistry and Materials (LC2M), University Joseph KI-ZERBO, Ouagadougou, Burkina Faso

  • Sections