Positioning Control of Electrical Discharge Machining Device for Improved Transient Response Performance

Paulinus Chinaenye Eze; Bonaventure Onyeka Ekengwu; Chidiebere Muoghalu; Ferdinand Aigbodioh; Okoli Boniface Chukwuma

doi:doi:10.11648/j.cssp.20170603.11

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Positioning Control of Electrical Discharge Machining Device for Improved Transient Response Performance

Paulinus Chinaenye Eze, Bonaventure Onyeka Ekengwu, Chidiebere Muoghalu, Ferdinand Aigbodioh, Okoli Boniface Chukwuma

Published in Science Journal of Circuits, Systems and Signal Processing (Volume 6, Issue 3)

Received: 30 October 2017 Accepted: 15 November 2017 Published: 27 December 2017

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Abstract

Electrical discharge machining (EDM) has experienced steady growth in engineering applications since its emergence. This paper has presented positioning control of electrical discharge machining (EDM) device for improved transient response performance. A model dynamic of a DC servomotor responsible for positioning tool electrode on a workpiece was obtained. The controlled variable is the angular shaft position which was made the output of the process in the model transfer function. A proportional integral and derivative (PID) compensator was designed using robust response time tuning method with interactive, adjustable performance and robustness of the Matlab control tool box. The designed compensator was integrated with the servomotor to form a closed loop control system. Simulations were performed for uncompensated and compensated conditions of the machining process. The results obtained indicated that with the compensator in the loop, the transient response performance of the servo positioning was largely improved.

Published in	Science Journal of Circuits, Systems and Signal Processing (Volume 6, Issue 3)
DOI	10.11648/j.cssp.20170603.11
Page(s)	29-34
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Electrical Discharge Machining, Positioning Control, Transient Response Performance, Compensator

References

[1]	Ho, K. H. and Newman, S. T. (2003) state of art electrical discharge machining (EDM). International Journal of Machine Tools and Manufacture, 43, 1287-1300.
[2]	Ho, K. H. and Newman, S. T., Rahimifard, S. and Allen, R. D. (2004) State of art wire electrical discharge machining, International Journal of Machine Tools and Manufacture, 44, 1247-1259.
[3]	M. P. Jahan (Editor), “Electrical discharge machine (EDM) types, technologies, and applications,” Nova Science Publishers, New York, 2015.
[4]	Lee, H. T., Tai, T. Y., (2004). Relationship between electrode size and surface cracking in EDM machining process. J. Mater. Sci. 39, 6981-6986.
[5]	Lee, H. T., Tai, T. Y., (2003). Relationship between parameters and surface cracking formation. J. Mater. Sci. 39, 6981-6986.
[6]	Chingyei Chung, Shou-Yen Chao and M. F. Lu (2009). Modeling and Control of Die-sinking EDM. WSEAS TRANSACTIONS on SYSTEMS, Issue 6, Volume 8.
[7]	M. Olubiwe, L. O Uzoechi, V. C. Uchegbu (2016). Improved Electrical Discharge Machine (EDM) Servomechanism Controller for Machining Micro Pits. International Journal of Engineering Research & Technology (IJERT) Vol. 5 Issue 04, ISSN: 2278-0181.
[8]	Nor Liyana Safura Hashima, Azli Yahyaa, Mohammed Rafiq Abdul Kadira, Syahrullail Samionb, Nazriah Mahmuda (2013). Simulation of Micro-EDM Servomotor for Machining Micro Pits on Hip Implant. 61: 2, 45–51 \| www.jurnalteknologi.utm.my \| eISSN 2180–3722 \| ISSN 0127–9696.
[9]	Trias Andromeda, Azli yahya, Syahrullail Samion, Ameruddin Baharom, Nor Liyana Hashim (2013). PID Controller Tuning by Differential Evolution Algorithm on EDM Servo Control System. Applied Mechanics and Materials Vols. 284-287 (2013) pp 2266-2270.
[10]	Nise, Norman S. (2008). Control Systems Engineering. Fifth edition.
[11]	Ananya Roy, Aditya Gazta and Suneet Sahadevan (2011). Matlab based real time control implementation of DC servo motor using PCI card. Department of Electrical Engineering National Institute of Technology Rourkela.

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APA Style

Paulinus Chinaenye Eze, Bonaventure Onyeka Ekengwu, Chidiebere Muoghalu, Ferdinand Aigbodioh, Okoli Boniface Chukwuma. (2017). Positioning Control of Electrical Discharge Machining Device for Improved Transient Response Performance. Science Journal of Circuits, Systems and Signal Processing, 6(3), 29-34. https://doi.org/10.11648/j.cssp.20170603.11

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ACS Style

Paulinus Chinaenye Eze; Bonaventure Onyeka Ekengwu; Chidiebere Muoghalu; Ferdinand Aigbodioh; Okoli Boniface Chukwuma. Positioning Control of Electrical Discharge Machining Device for Improved Transient Response Performance. Sci. J. Circuits Syst. Signal Process. 2017, 6(3), 29-34. doi: 10.11648/j.cssp.20170603.11

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AMA Style

Paulinus Chinaenye Eze, Bonaventure Onyeka Ekengwu, Chidiebere Muoghalu, Ferdinand Aigbodioh, Okoli Boniface Chukwuma. Positioning Control of Electrical Discharge Machining Device for Improved Transient Response Performance. Sci J Circuits Syst Signal Process. 2017;6(3):29-34. doi: 10.11648/j.cssp.20170603.11

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@article{10.11648/j.cssp.20170603.11,
  author = {Paulinus Chinaenye Eze and Bonaventure Onyeka Ekengwu and Chidiebere Muoghalu and Ferdinand Aigbodioh and Okoli Boniface Chukwuma},
  title = {Positioning Control of Electrical Discharge Machining Device for Improved Transient Response Performance},
  journal = {Science Journal of Circuits, Systems and Signal Processing},
  volume = {6},
  number = {3},
  pages = {29-34},
  doi = {10.11648/j.cssp.20170603.11},
  url = {https://doi.org/10.11648/j.cssp.20170603.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.cssp.20170603.11},
  abstract = {Electrical discharge machining (EDM) has experienced steady growth in engineering applications since its emergence. This paper has presented positioning control of electrical discharge machining (EDM) device for improved transient response performance. A model dynamic of a DC servomotor responsible for positioning tool electrode on a workpiece was obtained. The controlled variable is the angular shaft position which was made the output of the process in the model transfer function. A proportional integral and derivative (PID) compensator was designed using robust response time tuning method with interactive, adjustable performance and robustness of the Matlab control tool box. The designed compensator was integrated with the servomotor to form a closed loop control system. Simulations were performed for uncompensated and compensated conditions of the machining process. The results obtained indicated that with the compensator in the loop, the transient response performance of the servo positioning was largely improved.},
 year = {2017}
}

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TY  - JOUR
T1  - Positioning Control of Electrical Discharge Machining Device for Improved Transient Response Performance
AU  - Paulinus Chinaenye Eze
AU  - Bonaventure Onyeka Ekengwu
AU  - Chidiebere Muoghalu
AU  - Ferdinand Aigbodioh
AU  - Okoli Boniface Chukwuma
Y1  - 2017/12/27
PY  - 2017
N1  - https://doi.org/10.11648/j.cssp.20170603.11
DO  - 10.11648/j.cssp.20170603.11
T2  - Science Journal of Circuits, Systems and Signal Processing
JF  - Science Journal of Circuits, Systems and Signal Processing
JO  - Science Journal of Circuits, Systems and Signal Processing
SP  - 29
EP  - 34
PB  - Science Publishing Group
SN  - 2326-9073
UR  - https://doi.org/10.11648/j.cssp.20170603.11
AB  - Electrical discharge machining (EDM) has experienced steady growth in engineering applications since its emergence. This paper has presented positioning control of electrical discharge machining (EDM) device for improved transient response performance. A model dynamic of a DC servomotor responsible for positioning tool electrode on a workpiece was obtained. The controlled variable is the angular shaft position which was made the output of the process in the model transfer function. A proportional integral and derivative (PID) compensator was designed using robust response time tuning method with interactive, adjustable performance and robustness of the Matlab control tool box. The designed compensator was integrated with the servomotor to form a closed loop control system. Simulations were performed for uncompensated and compensated conditions of the machining process. The results obtained indicated that with the compensator in the loop, the transient response performance of the servo positioning was largely improved.
VL  - 6
IS  - 3
ER  -

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Author Information

Paulinus Chinaenye Eze

Department of Electrical and Electronic Engineering, Covenant Polytechnic, Aba, Nigeria
Bonaventure Onyeka Ekengwu

Department of Electrical and Electronic Engineering, Chukwuemeka Odumegwu Ojukwu University, Uli, Nigeria
Chidiebere Muoghalu

Department of Electrical and Electronic Engineering, Chukwuemeka Odumegwu Ojukwu University, Uli, Nigeria
Ferdinand Aigbodioh

Department of Electrical and Electronic Engineering, Auchi Polytechnic, Auchi, Nigeria
Okoli Boniface Chukwuma

Department of Computer Engineering, Anambra State Polytechnic, Mgbakwu, Nigeria

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APA Style

Paulinus Chinaenye Eze, Bonaventure Onyeka Ekengwu, Chidiebere Muoghalu, Ferdinand Aigbodioh, Okoli Boniface Chukwuma. (2017). Positioning Control of Electrical Discharge Machining Device for Improved Transient Response Performance. Science Journal of Circuits, Systems and Signal Processing, 6(3), 29-34. https://doi.org/10.11648/j.cssp.20170603.11

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ACS Style

Paulinus Chinaenye Eze; Bonaventure Onyeka Ekengwu; Chidiebere Muoghalu; Ferdinand Aigbodioh; Okoli Boniface Chukwuma. Positioning Control of Electrical Discharge Machining Device for Improved Transient Response Performance. Sci. J. Circuits Syst. Signal Process. 2017, 6(3), 29-34. doi: 10.11648/j.cssp.20170603.11

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AMA Style

Paulinus Chinaenye Eze, Bonaventure Onyeka Ekengwu, Chidiebere Muoghalu, Ferdinand Aigbodioh, Okoli Boniface Chukwuma. Positioning Control of Electrical Discharge Machining Device for Improved Transient Response Performance. Sci J Circuits Syst Signal Process. 2017;6(3):29-34. doi: 10.11648/j.cssp.20170603.11

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@article{10.11648/j.cssp.20170603.11,
  author = {Paulinus Chinaenye Eze and Bonaventure Onyeka Ekengwu and Chidiebere Muoghalu and Ferdinand Aigbodioh and Okoli Boniface Chukwuma},
  title = {Positioning Control of Electrical Discharge Machining Device for Improved Transient Response Performance},
  journal = {Science Journal of Circuits, Systems and Signal Processing},
  volume = {6},
  number = {3},
  pages = {29-34},
  doi = {10.11648/j.cssp.20170603.11},
  url = {https://doi.org/10.11648/j.cssp.20170603.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.cssp.20170603.11},
  abstract = {Electrical discharge machining (EDM) has experienced steady growth in engineering applications since its emergence. This paper has presented positioning control of electrical discharge machining (EDM) device for improved transient response performance. A model dynamic of a DC servomotor responsible for positioning tool electrode on a workpiece was obtained. The controlled variable is the angular shaft position which was made the output of the process in the model transfer function. A proportional integral and derivative (PID) compensator was designed using robust response time tuning method with interactive, adjustable performance and robustness of the Matlab control tool box. The designed compensator was integrated with the servomotor to form a closed loop control system. Simulations were performed for uncompensated and compensated conditions of the machining process. The results obtained indicated that with the compensator in the loop, the transient response performance of the servo positioning was largely improved.},
 year = {2017}
}

Copy | Download

TY  - JOUR
T1  - Positioning Control of Electrical Discharge Machining Device for Improved Transient Response Performance
AU  - Paulinus Chinaenye Eze
AU  - Bonaventure Onyeka Ekengwu
AU  - Chidiebere Muoghalu
AU  - Ferdinand Aigbodioh
AU  - Okoli Boniface Chukwuma
Y1  - 2017/12/27
PY  - 2017
N1  - https://doi.org/10.11648/j.cssp.20170603.11
DO  - 10.11648/j.cssp.20170603.11
T2  - Science Journal of Circuits, Systems and Signal Processing
JF  - Science Journal of Circuits, Systems and Signal Processing
JO  - Science Journal of Circuits, Systems and Signal Processing
SP  - 29
EP  - 34
PB  - Science Publishing Group
SN  - 2326-9073
UR  - https://doi.org/10.11648/j.cssp.20170603.11
AB  - Electrical discharge machining (EDM) has experienced steady growth in engineering applications since its emergence. This paper has presented positioning control of electrical discharge machining (EDM) device for improved transient response performance. A model dynamic of a DC servomotor responsible for positioning tool electrode on a workpiece was obtained. The controlled variable is the angular shaft position which was made the output of the process in the model transfer function. A proportional integral and derivative (PID) compensator was designed using robust response time tuning method with interactive, adjustable performance and robustness of the Matlab control tool box. The designed compensator was integrated with the servomotor to form a closed loop control system. Simulations were performed for uncompensated and compensated conditions of the machining process. The results obtained indicated that with the compensator in the loop, the transient response performance of the servo positioning was largely improved.
VL  - 6
IS  - 3
ER  -

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