International Journal of Mechanical Engineering and Applications

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Simulation and Experimental of Oil-Water Flow with Effect of Heat Transfer in Horizontal Pipe

Received: 26 November 2014    Accepted: 18 December 2014    Published: 27 December 2014
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Abstract

There is a strong tendency for two immiscible fluids to arrange themselves so that the low viscosity constituent is in the region of high share. Therefore, it may be possible to introduce a beneficial effect in any flow of a very viscous liquid by introducing amount of a fluid lubricated as liquid-liquid oil-water flow. Two main classes of flows are seen, annular and small bubble in all experimental results. The pressure drop and mean heat-transfer coefficients were observed to depend strongly on the flow patterns. A correlation of the two-phase mean heat-transfer coefficients, based on a simple model of liquid flow, with a Reynolds number based on the actual mean velocity of the liquid mixture two-phase flow, were developed. An experimental rig facility has been designed and constructed, to enable measurements of local parameters in oil-water flow in the developing region of the flow in a 32 mm ID 6 m long pipe. The large discrepancies between model predictions and experimental data are reported in the literature review that the physics of oil-water flow is complex and not yet fully understood. The flow patterns that appear are classified in flow pattern maps as functions of either mixture velocity and water cut or superficial velocities. From these experiments a smaller number of annular flows are selected for studies of velocity and turbulence. The theoretical study was executed using software Fluent program, a modified turbulent diffusion model is presented. Simulation results carried out with the model show more physical predictions with respect to the particle deposition process and concentration profile. The theoretical results represent the pressure gradient distribution, velocity and mean heat transfer coefficient, pressure contours, velocity vectors, streamlines, and also velocity profiles. It was found that the methods with more restrictions (in terms of the applicable range of void fraction, liquid superficial Reynolds number) give better predictions.

DOI 10.11648/j.ijmea.20140206.16
Published in International Journal of Mechanical Engineering and Applications (Volume 2, Issue 6, December 2014)
Page(s) 117-127
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This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Two-Phase, Annular Flow, Flow Regime, Heat Transfer, CFD

References
[1] Lawrence C. Edomwonyi-Otu, Panagiota Angeli∗, " Pressure drop and holdup predictions in horizontaloil–water flows for curved and wavy interfaces", chemical engineering research and design, Cherd-1615, 2014.
[2] Russell, T.W.R. Hodgsen, G.W. and Govier, G.W., "Horizontal Pipeline Flow of Mixtures of Oil And Water," Can. Jornal Chem. Eng., Vol.37, pp.(9-17), 1959.
[3] Charles, M.E. and Redberger, P.J., "The Reduction of Pressure Gradients in Oil Pipelines by the addition of Water; Numerical Analysis of Stratified Flow" Chem. Eng., Vol.40, pp.(70-75), 1962.
[4] Glass, W., "Water Addition Aids Pumping Viscous Oils". Chem. Eng. Prog., Vol.57, pp.(116-118).
[5] Fujii, T., Otha, J., Nakazawa, T., and Morimoto, O., "The Behavior of an Immiscible Equal-Density Liquid-Liquid Two-Phase Flow in a Horizontal Tube", JSME Journal Series B, Fluids and Thermal Engineering, Vol.30, No.1, PP.(22-29), 1994.
[6] M De Salve1, G Monni1 and B Panellal, "Horizontal Air-Water Flow Analysis with Wire Mesh Sensor", Politecnico di Torino, Energy Department, C.so Duca degli Abruzzi 24, 10129 Torino, IT,pp.(177-182),2012.
[7] Guzhov, A., Grishin, A.D., Medredev, V.F. and Medredeva, O.P.: "Emulsion Formation during the Flow of Two Immiscible Liquids" Neft. Choz., Vol.8, pp.(58-61), 1973.
[8] Panagiota Angeli, Geoffrey F. Hewitt, "Pressure Drop Measurements in Oil and Water Prewetted Pipes", Department of Chemical and Biochemical Engineering, University College London, London, UK, 2011.
[9] R. Zimmerman, M. Gurevich, A. Mosyak, R. Rozenblit, G. Hetsroni," Heat transfer to air–water annular flow in a horizontal pipe", International Journal of Multiphase Flow, Vol.32, pp.(1-19), 2006.
[10] G. Hetsroni*, R. Rozenblit," Thermal patterns on a heated wall in vertical air-water flow", International Journal of Multiphase Flow, Vol.26, pp.(147-167), 2000.
[11] Manmatha K. Roula, Sukanta K. Dash." Flow of Single-Phase Water and Two-Phase Air-Water Mixtures through Sudden Contractions in Mini Channels", International Journal of Engineering Research and Applications (IJERA) ISSN, Vol. 2, Issue 5, pp.757-763,September- October 2012.
[12] Mohammed A. Al-Yaari* and Basel F. Abu-Sharkh," CFD Prediction of Stratified Oil-Water Flow in a Horizontal Pipe", Asian Transactions on Engineering (ATE), Vol.1, pp. (2221-4267), 2011.
[13] Holman, J.P., Gajda, W.J. "Experimental Methods for Engineers", McGraw-Hill Book Company, Fourth Edition, 1984.
[14] Ghajar, A. J., Tang, C.C, 2007, "Heat Transfer Measurements, Flow Pattern Maps, and Flow Visualization for Non-Boiling Two-Phase Flow in Horizontal and Slightly Inclined Pipe", J. Heat Transfer Engineering, Vol. 28, No. 6.
[15] Sylvester, N.D., Dowling, R.H., Mino, H.P., and Brill, J.P., " Drag Reduction in Two Phase Gas-Liquid Flow", Paper No. L11477e, University of Tulsa, January, 1997.
[16] Launder, B. and Spalding, D. "The Numerical Computation of Turbulent Flows", Computer Methods in Applied Mechanics and Engineering, Vol. 3, pp. (269-289), 1974.
Author Information
  • Babylon University- College of Engineering, Mechanical Department, Babylon, Iraq

  • Babylon University- College of Engineering, Mechanical Department, Babylon, Iraq

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    Esam Mejbel Abed, Zahra'a Aamir Auda. (2014). Simulation and Experimental of Oil-Water Flow with Effect of Heat Transfer in Horizontal Pipe. International Journal of Mechanical Engineering and Applications, 2(6), 117-127. https://doi.org/10.11648/j.ijmea.20140206.16

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    ACS Style

    Esam Mejbel Abed; Zahra'a Aamir Auda. Simulation and Experimental of Oil-Water Flow with Effect of Heat Transfer in Horizontal Pipe. Int. J. Mech. Eng. Appl. 2014, 2(6), 117-127. doi: 10.11648/j.ijmea.20140206.16

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    AMA Style

    Esam Mejbel Abed, Zahra'a Aamir Auda. Simulation and Experimental of Oil-Water Flow with Effect of Heat Transfer in Horizontal Pipe. Int J Mech Eng Appl. 2014;2(6):117-127. doi: 10.11648/j.ijmea.20140206.16

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  • @article{10.11648/j.ijmea.20140206.16,
      author = {Esam Mejbel Abed and Zahra'a Aamir Auda},
      title = {Simulation and Experimental of Oil-Water Flow with Effect of Heat Transfer in Horizontal Pipe},
      journal = {International Journal of Mechanical Engineering and Applications},
      volume = {2},
      number = {6},
      pages = {117-127},
      doi = {10.11648/j.ijmea.20140206.16},
      url = {https://doi.org/10.11648/j.ijmea.20140206.16},
      eprint = {https://download.sciencepg.com/pdf/10.11648.j.ijmea.20140206.16},
      abstract = {There is a strong tendency for two immiscible fluids to arrange themselves so that the low viscosity constituent is in the region of high share. Therefore, it may be possible to introduce a beneficial effect in any flow of a very viscous liquid by introducing amount of a fluid lubricated as liquid-liquid oil-water flow. Two main classes of flows are seen, annular and small bubble in all experimental results. The pressure drop and mean heat-transfer coefficients were observed to depend strongly on the flow patterns. A correlation of the two-phase mean heat-transfer coefficients, based on a simple model of liquid flow, with a Reynolds number based on the actual mean velocity of the liquid mixture two-phase flow, were developed. An experimental rig facility has been designed and constructed, to enable measurements of local parameters in oil-water flow in the developing region of the flow in a 32 mm ID 6 m long pipe. The large discrepancies between model predictions and experimental data are reported in the literature review that the physics of oil-water flow is complex and not yet fully understood. The flow patterns that appear are classified in flow pattern maps as functions of either mixture velocity and water cut or superficial velocities. From these experiments a smaller number of annular flows are selected for studies of velocity and turbulence. The theoretical study was executed using software Fluent program, a modified turbulent diffusion model is presented. Simulation results carried out with the model show more physical predictions with respect to the particle deposition process and concentration profile. The theoretical results represent the pressure gradient distribution, velocity and mean heat transfer coefficient, pressure contours, velocity vectors, streamlines, and also velocity profiles. It was found that the methods with more restrictions (in terms of the applicable range of void fraction, liquid superficial Reynolds number) give better predictions.},
     year = {2014}
    }
    

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  • TY  - JOUR
    T1  - Simulation and Experimental of Oil-Water Flow with Effect of Heat Transfer in Horizontal Pipe
    AU  - Esam Mejbel Abed
    AU  - Zahra'a Aamir Auda
    Y1  - 2014/12/27
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    N1  - https://doi.org/10.11648/j.ijmea.20140206.16
    DO  - 10.11648/j.ijmea.20140206.16
    T2  - International Journal of Mechanical Engineering and Applications
    JF  - International Journal of Mechanical Engineering and Applications
    JO  - International Journal of Mechanical Engineering and Applications
    SP  - 117
    EP  - 127
    PB  - Science Publishing Group
    SN  - 2330-0248
    UR  - https://doi.org/10.11648/j.ijmea.20140206.16
    AB  - There is a strong tendency for two immiscible fluids to arrange themselves so that the low viscosity constituent is in the region of high share. Therefore, it may be possible to introduce a beneficial effect in any flow of a very viscous liquid by introducing amount of a fluid lubricated as liquid-liquid oil-water flow. Two main classes of flows are seen, annular and small bubble in all experimental results. The pressure drop and mean heat-transfer coefficients were observed to depend strongly on the flow patterns. A correlation of the two-phase mean heat-transfer coefficients, based on a simple model of liquid flow, with a Reynolds number based on the actual mean velocity of the liquid mixture two-phase flow, were developed. An experimental rig facility has been designed and constructed, to enable measurements of local parameters in oil-water flow in the developing region of the flow in a 32 mm ID 6 m long pipe. The large discrepancies between model predictions and experimental data are reported in the literature review that the physics of oil-water flow is complex and not yet fully understood. The flow patterns that appear are classified in flow pattern maps as functions of either mixture velocity and water cut or superficial velocities. From these experiments a smaller number of annular flows are selected for studies of velocity and turbulence. The theoretical study was executed using software Fluent program, a modified turbulent diffusion model is presented. Simulation results carried out with the model show more physical predictions with respect to the particle deposition process and concentration profile. The theoretical results represent the pressure gradient distribution, velocity and mean heat transfer coefficient, pressure contours, velocity vectors, streamlines, and also velocity profiles. It was found that the methods with more restrictions (in terms of the applicable range of void fraction, liquid superficial Reynolds number) give better predictions.
    VL  - 2
    IS  - 6
    ER  - 

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