The Chinese welding industry is growing every year. Companies around the world are looking to use Chinese enterprises as their cooperation partners. However, the Chinese welding industry also has relatively low quality and weak management system. A modern, advanced welding management system appropriate for local socio-economic conditions is required to enable Chinese enterprises to enhance further their business development. This article designed and implemented a new welding quality management system in China. This new system is called ‘welding production quality control management model system in China’ (WQMC). Constructed on the basis of surveys and in-company interviews, the welding management system comprises the following different elements and perspectives: a ‘Localized congenital existing problem resolution strategies ’ (LCEPRS) database, a ‘human factor designed training system’ (HFDT) training strategy, the theory of modular design, ISO 3834 requirements, total welding management (TWM), and lean manufacturing (LEAN) theory. The paper also describes the design and implementation of a HFDT strategy in Chinese welding companies. Such training is an effective way to increase employees’ awareness of quality and issues associated with quality assurance. The study identified widely existing problems in the Chinese welding industry and constructed a LCEPRS database that can be used to mitigate and avoid common problems. The work uses the theory of modular design, and TWM as tools for the implementation of the WQMC system. Analysis of the WQMC system effects indicates that its adoption has resulted in improved quality and reduced costs.
| Published in | International Journal of Mechanical Engineering and Applications (Volume 3, Issue 6) |
| DOI | 10.11648/j.ijmea.20150306.14 |
| Page(s) | 120-126 |
| Creative Commons |
This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited. |
| Copyright |
Copyright © The Author(s), 2024. Published by Science Publishing Group |
Welding Quality Management, Training, WPS, ISO 3834, Total Welding Management
| [1] | Miao Chengdong, Yao Weimin, Zhang Jianzhong, The Theory of Modern Enterprise Management. – Peking University Press, ISBN 978-7-301-21032-1/F. 3269, 2012, 265 p. |
| [2] | Chai Bangheng, ISO 9000 Quality Management System (Second Edition). – China Machine Press, ISBN 978-7-111-31292-5, 2010, 401 p. |
| [3] | Noe A. Raymond, X. Fang, Employee Training and Development. – China Renmin University Press, ISBN 978-7-300-08186-1, 2007, 428 p. |
| [4] | Rosow J. M. and Zager R. Training the Competitiveness Edge. – San Francisco, Jossey-Bass, 1988 p. |
| [5] | Polanin W. Richard The future of welding education. – Welding journal, 2014, vol. 93, no. 4, p. 38-41. |
| [6] | SFS-EN ISO 3834-6: en. 2007. Quality requirements for welding. Fusion welding for metallic materials. Part 6: implementation of ISO 3834-1 to - 5. Brussels: European Committee for Standardization (CEN). 21 p. |
| [7] | SFS-EN ISO 3834-1: en. 2006. Quality requirements for fusion welding of metallic materials. Part 1: criteria for the selection of the appropriate level of quality requirements. Brussels: European Committee for Standardization (CEN). 7 p. |
| [8] | SFS-EN ISO 3834-2: en. 2006. Quality requirements for fusion welding of metallic materials. Part 2: comprehensive quality requirements. Brussels: European Committee for Standardization (CEN). 10 p. |
| [9] | SFS-EN ISO 3834-3: en. 2006. Quality requirements for fusion welding of metallic materials. Part 3: standard quality requirements. Brussels: European Committee for Standardization (CEN). 9 p. |
| [10] | SFS-EN ISO 3834-4: en. 2006. Quality requirements for fusion welding of metallic materials. Part 4: elementary quality requirements. Brussels: European Committee for Standardization (CEN). 3 p. |
| [11] | SFS-EN ISO 3834-5: en. 2006. Quality requirements for fusion welding of metallic materials. Part 5: documents with which it is necessary to conform to claim conformity to the quality requirements of ISO 3834-2, ISO 3834-3, or ISO 3834-4. Brussels: European Committee for Standardization (CEN). 19 p. |
| [12] | Barckhoff R. J., 2007, Total Welding Management, China Machine Press, ISBN 978-7-111-20887-7, 167 p. |
| [13] | Chen Qiang, 2007, Welding Manual volume 1 (Third Edition), China Machine Press, ISBN 978-7-111-22263-7, 1154 p. |
| [14] | Lei Shiming, 2010, Welding Processes and Equipment, China Machine Press, ISBN 978-7-111-13617-0, 254 p. |
| [15] | Liu Huijie, 2007, Welding Metallurgy and Weldability, China Machine Press, ISBN 978-7-111-20921-8, 246 p. |
| [16] | Li Yajiang, 2005, Welding crystal structure performance and quality control, Chemical Industry Press, ISBN 7-5025-6468-3/TH.281, 356 p. |
| [17] | Pan Jimin, 2010, Guidebook of Welder Operation Quality Assurance, ISBN 978-7-111-28350-8, 223 p. |
| [18] | SFS-EN ISO 4063: en. 2010. Welding and allied processes. Nomenclature of processes and reference numbers (ISO 4063: 2009, corrected version 2010-03-01). Brussels: European Committee for Standardization (CEN). 21 p. |
| [19] | SFS-EN ISO 5817: en. 2006. Welding. Fusion- welded joints in steel, nickel, titanium and their alloys (beam welding excluded). Quality levels for imperfection (ISO 5817: 2003, corrected version: 2005, including technical corrigendum 1: 2006). Brussels: European Committee for Standardization (CEN). 25 p. |
| [20] | SFS-EN ISO 6520-1: en. 2008. Welding and allied processes. Classification of geometric imperfections in metallic materials. Part 1: fusion welding. Brussels: European Committee for Standardization (CEN). 49 p. |
| [21] | SFS-EN ISO 6947: en. 2011. Welding and allied processes. Welding positions. (ISO 6947: 2001). Brussels: European Committee for Standardization (CEN). 17 p. |
| [22] | SFS-EN ISO 9606-1: en. 2013. Qualification testing for welders. Fusion welding. Part 1: steels (ISO 9606-1: 2012 including COR 1: 2012). Brussels: European Committee for Standardization (CEN). 33 p. |
| [23] | Wang Fengqing, 2009, The Development Research of the Internationalization of the Chinese Certification and Accreditation, China Standard Press, ISBN 978-7-5066-5545-3, 115 p. |
| [24] | Yin Shike, 2014, Welding Features and Welding Consumables for Low Carbon Steel, Chemical Industry Press, ISBN 978-7-122-18703-1, 230 p. |
| [25] | Zhao Xihua, 2009, Welding Inspection, China Machine Press, ISBN 978-7-111-03695-1, 201 p. |
APA Style
Xiaochen Yang, Paul Kah, Jukka Martikainen. (2015). Development Research of a New Welding Manufacturing Quality Control and Management System (Case: China). International Journal of Mechanical Engineering and Applications, 3(6), 120-126. https://doi.org/10.11648/j.ijmea.20150306.14
ACS Style
Xiaochen Yang; Paul Kah; Jukka Martikainen. Development Research of a New Welding Manufacturing Quality Control and Management System (Case: China). Int. J. Mech. Eng. Appl. 2015, 3(6), 120-126. doi: 10.11648/j.ijmea.20150306.14
AMA Style
Xiaochen Yang, Paul Kah, Jukka Martikainen. Development Research of a New Welding Manufacturing Quality Control and Management System (Case: China). Int J Mech Eng Appl. 2015;3(6):120-126. doi: 10.11648/j.ijmea.20150306.14
Share This Article
Twitter
Linked In
Facebook
Copy
Download@article{10.11648/j.ijmea.20150306.14,
author = {Xiaochen Yang and Paul Kah and Jukka Martikainen},
title = {Development Research of a New Welding Manufacturing Quality Control and Management System (Case: China)},
journal = {International Journal of Mechanical Engineering and Applications},
volume = {3},
number = {6},
pages = {120-126},
doi = {10.11648/j.ijmea.20150306.14},
url = {https://doi.org/10.11648/j.ijmea.20150306.14},
eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmea.20150306.14},
abstract = {The Chinese welding industry is growing every year. Companies around the world are looking to use Chinese enterprises as their cooperation partners. However, the Chinese welding industry also has relatively low quality and weak management system. A modern, advanced welding management system appropriate for local socio-economic conditions is required to enable Chinese enterprises to enhance further their business development. This article designed and implemented a new welding quality management system in China. This new system is called ‘welding production quality control management model system in China’ (WQMC). Constructed on the basis of surveys and in-company interviews, the welding management system comprises the following different elements and perspectives: a ‘Localized congenital existing problem resolution strategies ’ (LCEPRS) database, a ‘human factor designed training system’ (HFDT) training strategy, the theory of modular design, ISO 3834 requirements, total welding management (TWM), and lean manufacturing (LEAN) theory. The paper also describes the design and implementation of a HFDT strategy in Chinese welding companies. Such training is an effective way to increase employees’ awareness of quality and issues associated with quality assurance. The study identified widely existing problems in the Chinese welding industry and constructed a LCEPRS database that can be used to mitigate and avoid common problems. The work uses the theory of modular design, and TWM as tools for the implementation of the WQMC system. Analysis of the WQMC system effects indicates that its adoption has resulted in improved quality and reduced costs.},
year = {2015}
}
TY - JOUR T1 - Development Research of a New Welding Manufacturing Quality Control and Management System (Case: China) AU - Xiaochen Yang AU - Paul Kah AU - Jukka Martikainen Y1 - 2015/12/18 PY - 2015 N1 - https://doi.org/10.11648/j.ijmea.20150306.14 DO - 10.11648/j.ijmea.20150306.14 T2 - International Journal of Mechanical Engineering and Applications JF - International Journal of Mechanical Engineering and Applications JO - International Journal of Mechanical Engineering and Applications SP - 120 EP - 126 PB - Science Publishing Group SN - 2330-0248 UR - https://doi.org/10.11648/j.ijmea.20150306.14 AB - The Chinese welding industry is growing every year. Companies around the world are looking to use Chinese enterprises as their cooperation partners. However, the Chinese welding industry also has relatively low quality and weak management system. A modern, advanced welding management system appropriate for local socio-economic conditions is required to enable Chinese enterprises to enhance further their business development. This article designed and implemented a new welding quality management system in China. This new system is called ‘welding production quality control management model system in China’ (WQMC). Constructed on the basis of surveys and in-company interviews, the welding management system comprises the following different elements and perspectives: a ‘Localized congenital existing problem resolution strategies ’ (LCEPRS) database, a ‘human factor designed training system’ (HFDT) training strategy, the theory of modular design, ISO 3834 requirements, total welding management (TWM), and lean manufacturing (LEAN) theory. The paper also describes the design and implementation of a HFDT strategy in Chinese welding companies. Such training is an effective way to increase employees’ awareness of quality and issues associated with quality assurance. The study identified widely existing problems in the Chinese welding industry and constructed a LCEPRS database that can be used to mitigate and avoid common problems. The work uses the theory of modular design, and TWM as tools for the implementation of the WQMC system. Analysis of the WQMC system effects indicates that its adoption has resulted in improved quality and reduced costs. VL - 3 IS - 6 ER -
Information
Email: