A New Detection Method for Oxygen, Nitrogen and Hydrogen on Superalloy Milling Surfaces
International Journal of Mechanical Engineering and Applications
Volume 6, Issue 2, April 2018, Pages: 29-34
Received: Mar. 25, 2018; Accepted: Apr. 18, 2018; Published: May 15, 2018
Views 94      Downloads 14
Authors
Tao Sun, State Key Laboratory for Manufacturing Systems Engineering, School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an, China; Sichuan Province Engineering Laboratory for Superalloy Cutting Technology, Sichuan Engineering Technical College, Deyang, China
Jin Liang, State Key Laboratory for Manufacturing Systems Engineering, School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an, China
Dengwan Li, Sichuan Province Engineering Laboratory for Superalloy Cutting Technology, Sichuan Engineering Technical College, Deyang, China
Ling Zhong, Sichuan Province Engineering Laboratory for Superalloy Cutting Technology, Sichuan Engineering Technical College, Deyang, China
Chunyuan Gong, State Key Laboratory for Manufacturing Systems Engineering, School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an, China
Article Tools
Follow on us
Abstract
Oxygen, nitrogen and hydrogen from air greatly affect the surface quality of milled superalloys—a difficult-to-cut material. Here, we described a novel infrared-thermal conductivity method to measure oxygen, nitrogen and hydrogen on superalloy surfaces during milling. A milling experimental program was projected via the uniform design method—this contained a qualitative factor. The quadratic regression model of the superalloy was established using the best regression subset method. Here, the cutting speed, feed per tooth, axial cutting depth, radial cutting depth, and tool nose radius were the independent variables. The results were feasible with an acceptable regression effect.
Keywords
Superalloy, Oxygen, Nitrogen, Hydrogen, Detection Method
To cite this article
Tao Sun, Jin Liang, Dengwan Li, Ling Zhong, Chunyuan Gong, A New Detection Method for Oxygen, Nitrogen and Hydrogen on Superalloy Milling Surfaces, International Journal of Mechanical Engineering and Applications. Vol. 6, No. 2, 2018, pp. 29-34. doi: 10.11648/j.ijmea.20180602.13
Copyright
Copyright © 2018 Authors retain the copyright of this article.
This article is an open access article distributed under the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0/) which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
References
[1]
Ezugwu, E. O. (2004). High Speed Machining of Aero-Engine Alloys. Journal of the Brazilian Society of Mechanical Sciences & Engineering 26(1), 1-11.
[2]
Wu, R. H. and K. C. Pang (2007). Computer Simulation on Formation of Precision Forgings of Titanium Alloy and Superalloy. Materials Science Forum 539-543, 3130-3135.
[3]
Sun C., W. Shang, J. Zhou and B. Li (2014). Numerical Simulation and Process Optimization of Superalloy Integral Precision Investment Casting Diffuser. Materials Science Technology 22(1), 100-104.
[4]
Seo, S. M., I. S. Kim, J. H. Lee, C. Y. Jo, H. Miyahara and K. Ogi (2009). Grain Structure and Texture Evolutions during Single Crystal Casting of the Ni-Base Superalloy CMSX-4. Metals & Materials International 15(3), 391-398.
[5]
Mignanelli, P. M., N. G. Jones, K. M. Perkins, M. C. Hardy and H. J. Stone (2015). Microstructural Evolution of a Delta Containing Nickel-Base Superalloy during Heat Treatment and Isothermal Forging. Materials Science & Engineering A 621, 265-271.
[6]
Qiu, C. L., M. M. Attallah, X. H. Wu and P. Andrews (2013). Influence of Hot Isostatic Pressing Temperature on Microstructure and Tensile Properties of a Nickel-Based Superalloy Powder. Materials Science & Engineering A 564(3), 176-185.
[7]
Yang, H., R. Bao, J. Zhang, L. Peng and B. Fei (2011). Crack Growth Behaviour of a Nickel-Based Powder Metallurgy Superalloy under Elevated Temperature. International Journal of Fatigue 33(4), 632-641.
[8]
Thakur, A. and S. Gangopadhyay (2016). State-of-the-art in Surface Integrity in Machining of Nickel-Based Super Alloys. International Journal of Machine Tools & Manufacture 100, 25-54.
[9]
Jang, C., D. Kim, D. Kim, I. Sah, W. S. Ryu and Y. S. Yoo (2011). Oxidation Behaviors of Wrought Nickel-Based Superalloys in Various High Temperature Environments. Transactions of Nonferrous Metals Society of China 21(7), 1524-1531.
[10]
Baldan, R., R. Guimarães, C. A. Nunes, S. B. Gabriel and G. C. Coelho (2015). Oxidation Behavior of the Niobium-Modified Mar-M247 Superalloy at 1000°C in Air. Oxidation of Metals 83(1-2), 151-166.
[11]
Zhang, J. W., L. T. Lu, P. B. Wu, J. J. Ma, G. G. Wang and W. H. Zhang (2013). Inclusion Size Evaluation and Fatigue Strength Analysis of 35CrMo Alloy Railway Axle Steel. Materials Science & Engineering A 562(2), 211-217.
[12]
Sun, C., Z. Lei, J. Xie and Y. Hong (2013). Effects of Inclusion Size and Stress Ratio on Fatigue Strength for High-Strength Steels with Fish-Eye Mode Failure. International Journal of Fatigue 48(48), 19-27.
[13]
Holt, R. T. and W. Wallace (1976). Impurities and Trace Elements in Nickel-Base Superalloys. Metallurgical Reviews 21(1), 1-24.
[14]
Durber, G. L. R. and M. Boneham (2013). Trace Element Control in Vacuum Induction and Consumable a Electrode Melted Ni Superalloys. Metal Science Journal 11(1), 428-437.
[15]
Jiang, F., J. Li, L. Yan, J. Sun and S. Zhang (2010). Optimizing End-Milling Parameters for Surface Roughness under Different Cooling/Lubrication Conditions. International Journal of Advanced Manufacturing Technology 51(9-12), 841-851.
[16]
Li, D. W., H. T. Chen, M. H. Xu and C. M. Zhong (2010). Study on Cutting Parameters Optimization based on Uniform Design Method. 2010 International Conference on Advanced Mechanical Engineering 26-28, 764-769.
ADDRESS
Science Publishing Group
548 FASHION AVENUE
NEW YORK, NY 10018
U.S.A.
Tel: (001)347-688-8931