Reproducing Failure Mode and Life Prediction of Expansion Joint Using Field Data

Jung Soo Oh; Sueng Hyun Cho; Sung Jae Won; Dae Kyung Kang; Bong Soo Lee; Joong Sik Heo

doi:doi:10.11648/j.ijmea.20180601.12

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Reproducing Failure Mode and Life Prediction of Expansion Joint Using Field Data

Jung Soo Oh, Sueng Hyun Cho, Sung Jae Won, Dae Kyung Kang, Bong Soo Lee, Joong Sik Heo

Published in International Journal of Mechanical Engineering and Applications (Volume 6, Issue 1)

Received: 26 April 2018 Accepted: Published: 27 April 2018

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Abstract

In this study, among plant equipment, valve and piping fitting which is vulnerable to waterhammer was selected for diagnosis. Impulsive vibration by waterhammer was measured and applied to HIL simulator as operation data using HILS method for reproducing failure mode and life prediction of them. For effective measuring vibration, accelerometer was adapted for in the poor surroundings. Measurement results shows max. peak-to-peak vibration displacement was 21.40 mm caused by waterhammer on the valve etc., which could affect structure stability of plant equipment. After that, using the acquired data, the vibration durability of the expansion joint was tested. Meanwhile, in the case of vibration durability, internal pressure in the expansion joint was proposed as main stress factor of durability life, life prediction model was induced by curve fitting along with the datum at each pressure and verified. Thus, a further study will develop mixed life prediction model which will contain another stress factor such as temperature.

Published in	International Journal of Mechanical Engineering and Applications (Volume 6, Issue 1)
DOI	10.11648/j.ijmea.20180601.12
Page(s)	13-17
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Expansion Joint, Failure Mode Reproducing, HILS, Life Prediction, Plant Equipment, Waterhammer

References

[1]	"KS B 4500: Expansion Joints", Korea Standard Association, 2016.
[2]	“ISO 15348(en): Pipework-Metal bellows expansion joints", International Organization for Standardization, 2002.
[3]	"ASME B31.3: Processing Piping", The American Society of Mechanical Engineers", 2016.
[4]	S. Olma, A. Kohlstedt, P. Traphoner, K. P. Jaker, A. Trachtler, “Substructuring and Control Strategies for Hardware-in-the-Loop Simulations of Multiaxial Suspension Test Rigs”, the Journal of International Federation of Automation Control, Vol. 49, Issue 21, pp. 141-148, 2016R. Nicole, “Title of paper with only first word capitalized,” J. Name Stand. Abbrev.
[5]	K. Y. Jeong, R. C. Kang, H. C. Lee, "Prediction of Iron Loss Resistance by Using HILS System", The Korean Society Of Automotive Engineers, Transaction of the Korean Society of Automotive Engineers, Vol. 23, No. 1, pp25-33, 2015M. Young, The Technical Writer's Handbook. Mill Valley, CA: University Science, 198.
[6]	J. H. Lee, H. H. Lee, B. H. Kyoung, J. W. Woo, K. H. Lee, " A Study of Water-Hammer Control with Statuette-Piping", The Korean Society for Noise and Vibration Engineering, Annual Spring Conference, pp. 674-678, 2007.
[7]	J. S. Suh, "A Study on the Measurement of the Pipeline Displacement Using Accelerometers", The Korean Society for Noise and Vibration Engineering, Vol. 24, No. 6, pp. 476-482, 2016.
[8]	Y. H. Kim, "Examination on High Vibration and Branch Vent Pipe's Failure of Complex Piping System Suppling Condensate-water in Power Site", The Korean Society for Noise and Vibration Engineering, Annual Autumn Conference, pp. 380~384. 2010.
[9]	Y. C. Bae, Y. S. Lee and Y. H. Kim, "Countermeasure on High Vibration of Branch Pipe with Pressure Pulsation Transmitted from Main Steam Header, Transactions", The Korean Society for Noise and Vibration Engineering", Vol. 15, No. 8, pp. 988~995, 2005.
[10]	Hewlett Packard Co., “Laser Measurement System User’s Guide, Manual Part No. 00528-90010,” 1984.

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APA Style

Jung Soo Oh, Sueng Hyun Cho, Sung Jae Won, Dae Kyung Kang, Bong Soo Lee, et al. (2018). Reproducing Failure Mode and Life Prediction of Expansion Joint Using Field Data. International Journal of Mechanical Engineering and Applications, 6(1), 13-17. https://doi.org/10.11648/j.ijmea.20180601.12

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ACS Style

Jung Soo Oh; Sueng Hyun Cho; Sung Jae Won; Dae Kyung Kang; Bong Soo Lee, et al. Reproducing Failure Mode and Life Prediction of Expansion Joint Using Field Data. Int. J. Mech. Eng. Appl. 2018, 6(1), 13-17. doi: 10.11648/j.ijmea.20180601.12

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AMA Style

Jung Soo Oh, Sueng Hyun Cho, Sung Jae Won, Dae Kyung Kang, Bong Soo Lee, et al. Reproducing Failure Mode and Life Prediction of Expansion Joint Using Field Data. Int J Mech Eng Appl. 2018;6(1):13-17. doi: 10.11648/j.ijmea.20180601.12

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@article{10.11648/j.ijmea.20180601.12,
  author = {Jung Soo Oh and Sueng Hyun Cho and Sung Jae Won and Dae Kyung Kang and Bong Soo Lee and Joong Sik Heo},
  title = {Reproducing Failure Mode and Life Prediction of Expansion Joint Using Field Data},
  journal = {International Journal of Mechanical Engineering and Applications},
  volume = {6},
  number = {1},
  pages = {13-17},
  doi = {10.11648/j.ijmea.20180601.12},
  url = {https://doi.org/10.11648/j.ijmea.20180601.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmea.20180601.12},
  abstract = {In this study, among plant equipment, valve and piping fitting which is vulnerable to waterhammer was selected for diagnosis. Impulsive vibration by waterhammer was measured and applied to HIL simulator as operation data using HILS method for reproducing failure mode and life prediction of them. For effective measuring vibration, accelerometer was adapted for in the poor surroundings. Measurement results shows max. peak-to-peak vibration displacement was 21.40 mm caused by waterhammer on the valve etc., which could affect structure stability of plant equipment. After that, using the acquired data, the vibration durability of the expansion joint was tested. Meanwhile, in the case of vibration durability, internal pressure in the expansion joint was proposed as main stress factor of durability life, life prediction model was induced by curve fitting along with the datum at each pressure and verified. Thus, a further study will develop mixed life prediction model which will contain another stress factor such as temperature.},
 year = {2018}
}

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TY  - JOUR
T1  - Reproducing Failure Mode and Life Prediction of Expansion Joint Using Field Data
AU  - Jung Soo Oh
AU  - Sueng Hyun Cho
AU  - Sung Jae Won
AU  - Dae Kyung Kang
AU  - Bong Soo Lee
AU  - Joong Sik Heo
Y1  - 2018/04/27
PY  - 2018
N1  - https://doi.org/10.11648/j.ijmea.20180601.12
DO  - 10.11648/j.ijmea.20180601.12
T2  - International Journal of Mechanical Engineering and Applications
JF  - International Journal of Mechanical Engineering and Applications
JO  - International Journal of Mechanical Engineering and Applications
SP  - 13
EP  - 17
PB  - Science Publishing Group
SN  - 2330-0248
UR  - https://doi.org/10.11648/j.ijmea.20180601.12
AB  - In this study, among plant equipment, valve and piping fitting which is vulnerable to waterhammer was selected for diagnosis. Impulsive vibration by waterhammer was measured and applied to HIL simulator as operation data using HILS method for reproducing failure mode and life prediction of them. For effective measuring vibration, accelerometer was adapted for in the poor surroundings. Measurement results shows max. peak-to-peak vibration displacement was 21.40 mm caused by waterhammer on the valve etc., which could affect structure stability of plant equipment. After that, using the acquired data, the vibration durability of the expansion joint was tested. Meanwhile, in the case of vibration durability, internal pressure in the expansion joint was proposed as main stress factor of durability life, life prediction model was induced by curve fitting along with the datum at each pressure and verified. Thus, a further study will develop mixed life prediction model which will contain another stress factor such as temperature.
VL  - 6
IS  - 1
ER  -

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Author Information

Jung Soo Oh

Machine & Mensuration Division, Korea Testing Certification, Gun-po city, South Korea
Sueng Hyun Cho

Machine & Mensuration Division, Korea Testing Certification, Gun-po city, South Korea
Sung Jae Won

Machine & Mensuration Division, Korea Testing Certification, Gun-po city, South Korea
Dae Kyung Kang

Machine & Mensuration Division, Korea Testing Certification, Gun-po city, South Korea
Bong Soo Lee

Machine & Mensuration Division, Korea Testing Certification, Gun-po city, South Korea
Joong Sik Heo

Machine & Mensuration Division, Korea Testing Certification, Gun-po city, South Korea

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Plain Text BibTeX RIS

APA Style

Jung Soo Oh, Sueng Hyun Cho, Sung Jae Won, Dae Kyung Kang, Bong Soo Lee, et al. (2018). Reproducing Failure Mode and Life Prediction of Expansion Joint Using Field Data. International Journal of Mechanical Engineering and Applications, 6(1), 13-17. https://doi.org/10.11648/j.ijmea.20180601.12

Copy | Download

ACS Style

Jung Soo Oh; Sueng Hyun Cho; Sung Jae Won; Dae Kyung Kang; Bong Soo Lee, et al. Reproducing Failure Mode and Life Prediction of Expansion Joint Using Field Data. Int. J. Mech. Eng. Appl. 2018, 6(1), 13-17. doi: 10.11648/j.ijmea.20180601.12

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AMA Style

Jung Soo Oh, Sueng Hyun Cho, Sung Jae Won, Dae Kyung Kang, Bong Soo Lee, et al. Reproducing Failure Mode and Life Prediction of Expansion Joint Using Field Data. Int J Mech Eng Appl. 2018;6(1):13-17. doi: 10.11648/j.ijmea.20180601.12

Copy | Download

@article{10.11648/j.ijmea.20180601.12,
  author = {Jung Soo Oh and Sueng Hyun Cho and Sung Jae Won and Dae Kyung Kang and Bong Soo Lee and Joong Sik Heo},
  title = {Reproducing Failure Mode and Life Prediction of Expansion Joint Using Field Data},
  journal = {International Journal of Mechanical Engineering and Applications},
  volume = {6},
  number = {1},
  pages = {13-17},
  doi = {10.11648/j.ijmea.20180601.12},
  url = {https://doi.org/10.11648/j.ijmea.20180601.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmea.20180601.12},
  abstract = {In this study, among plant equipment, valve and piping fitting which is vulnerable to waterhammer was selected for diagnosis. Impulsive vibration by waterhammer was measured and applied to HIL simulator as operation data using HILS method for reproducing failure mode and life prediction of them. For effective measuring vibration, accelerometer was adapted for in the poor surroundings. Measurement results shows max. peak-to-peak vibration displacement was 21.40 mm caused by waterhammer on the valve etc., which could affect structure stability of plant equipment. After that, using the acquired data, the vibration durability of the expansion joint was tested. Meanwhile, in the case of vibration durability, internal pressure in the expansion joint was proposed as main stress factor of durability life, life prediction model was induced by curve fitting along with the datum at each pressure and verified. Thus, a further study will develop mixed life prediction model which will contain another stress factor such as temperature.},
 year = {2018}
}

Copy | Download

TY  - JOUR
T1  - Reproducing Failure Mode and Life Prediction of Expansion Joint Using Field Data
AU  - Jung Soo Oh
AU  - Sueng Hyun Cho
AU  - Sung Jae Won
AU  - Dae Kyung Kang
AU  - Bong Soo Lee
AU  - Joong Sik Heo
Y1  - 2018/04/27
PY  - 2018
N1  - https://doi.org/10.11648/j.ijmea.20180601.12
DO  - 10.11648/j.ijmea.20180601.12
T2  - International Journal of Mechanical Engineering and Applications
JF  - International Journal of Mechanical Engineering and Applications
JO  - International Journal of Mechanical Engineering and Applications
SP  - 13
EP  - 17
PB  - Science Publishing Group
SN  - 2330-0248
UR  - https://doi.org/10.11648/j.ijmea.20180601.12
AB  - In this study, among plant equipment, valve and piping fitting which is vulnerable to waterhammer was selected for diagnosis. Impulsive vibration by waterhammer was measured and applied to HIL simulator as operation data using HILS method for reproducing failure mode and life prediction of them. For effective measuring vibration, accelerometer was adapted for in the poor surroundings. Measurement results shows max. peak-to-peak vibration displacement was 21.40 mm caused by waterhammer on the valve etc., which could affect structure stability of plant equipment. After that, using the acquired data, the vibration durability of the expansion joint was tested. Meanwhile, in the case of vibration durability, internal pressure in the expansion joint was proposed as main stress factor of durability life, life prediction model was induced by curve fitting along with the datum at each pressure and verified. Thus, a further study will develop mixed life prediction model which will contain another stress factor such as temperature.
VL  - 6
IS  - 1
ER  -

Copy | Download