American Journal of Chemical Engineering

| Peer-Reviewed |

Design, Fabrication and Validation of a Laboratory Flow Loop for Hydrate Studies

Received: 3 March 2017    Accepted: 4 March 2017    Published: 27 April 2017
Views:       Downloads:

Share This Article

Abstract

The peculiar nature of the offshore environment has necessitated the need for the Oil and Gas industry to develop durable subsea technologies and better hydrate inhibitors to prevent hydrate formation and assure flow. This paper discusses the design, fabrication and validation of a laboratory flow loop for hydrate studies. The laboratory loop is a closed loop of 12meters, fabricated using 0.5inch 316 stainless steel pipe enclosed in an insulated 4inch Polyvinylchloride (PVC) pipe. The skid mounted loop was fitted with pumps, temperature gauges, pressure gauges, differential pressure transmitters, a gas mixing vessel, an inhibitor mixing vessel, and a Natural Gas cylinder. Hydrate formed in the loop when natural gas was contacted with water under suitable hydrate forming temperature and pressure conditions and was indicated by an increased loop temperature, an increased differential pressure and a decreased loop pressure. Loop Validation was done by flowing a single phase fluid of water, a single phase fluid of gas and a 2 phase fluid of gas and water in three different experimental runs respectively. Each experimental run lasted 2 hours during which temperatures and pressures around the loop were recorded every minute. Hydrate formation was observed in the experimental run conducted with the two phase fluid (gas and water) and the experimental run conducted with gas alone due to water condensing out of gas during cooling. Hydrate did not form in the experimental run conducted with single phase fluid of water. The laboratory flow loop adequately predicts hydrate formation and has been used in screening and selection of Kinetic Hydrate Inhibitors (KHI).

DOI 10.11648/j.ajche.s.2017050301.14
Published in American Journal of Chemical Engineering (Volume 5, Issue 3-1, May 2017)

This article belongs to the Special Issue Oil Field Chemicals and Petrochemicals

Page(s) 28-41
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Gas Hydrate Equipment, Flow Assurance, Hydrate Loop Validation

References
[1] Sergey S., Zachary A., Sanjee J., Amadeu K. S., Sloan D. E., Koh C. (2011): "Measurements to Characterize the Plugability of Crude Oils", Proceedings of the 7th International Conference on Gas Hydrates (ICGH 2011), Edinburgh, Scotland, United Kingdom.
[2] Carroll J. (2009): “Natural Gas Hydrates, a guide for engineers” 2nd Edition, Elsevier Inc. pp 1-148.
[3] Sloan D. E. (2000): Hydrate Engineering, monograph volume 21. SPE Henry L. Doherty Series, Richardson, Texas.
[4] Owodunni, O. L., Ajienka, J. A., 2007. Use of Thermal Insulation to Prevent Hydrate and Paraffin Wax Deposition. SPE-111903-MS, Presented at the Nigeria Annual International Conference and Exhibition, 6-8 August, Abuja, Nigeria.
[5] Atle L., Jens K. L., Harald K., Arne N. and Atle H. B. (2005): "Hydrate Prevention On Long Pipelines By Direct Electrical Heating" Paper ISOPE-I-05-123 Presented at The Fifteenth International Offshore and Polar Engineering Conference, Seoul, Korea.
[6] Botrel, T., 2001.Hydrates Prevention and Removal in Ultra-deep Water Drilling Systems. OTC-12962-MS presented at Offshore Technology Conference, Houston, Texas.
[7] Szymczak S., Sanders K., Pakulski M., SPE, and Higgins T. (2006): "Chemical Compromise: A Thermodynamic and Low-Dosage-Hydrate-Inhibitor Solution for Hydrate Control in the Gulf of Mexico" SPE Projects, Facilities & Construction, Volume 1, Issue 04, pp 1-5.
[8] Lingelem, M. N., Majeed, A. I., and Stange, E. (1994): "Industrial Experience in Evaluation of Hydrate Formation, Inhibition and Dissociation in Pipeline Design and Operation", Annals of the New York Academy of Sciences 715, Pp75-93.
[9] Turner, D. J. (2005): "Clatherate Hydrate Formation in Water-in-Oil Dispersions". PhDThesis, Colorado School of Mines.
[10] Zerpa, L. E., Aman, Z. M., Joshi, S., Rao I., Sloan, E. D., Koh, C. A., and Sum A. K. (2012): "Predicting Hydrate Blockages in Oil, Gas and Water DominatedSystems", Paper OTC 23490, Presented at Offshore Technology Conference. Huston Texas, USA.
[11] Sloan, E. D., Koh, C. A., Sum A. K., and Wu, D.,(2012). "Hydrates in Flow Assurance".Short course", Colorado School of Mines, Golden, Colorado, USA.
[12] Sloan E. D. and Koh C. A.(2008): Clatherate Hydrates of Natural Gases, Third Edition, CRC Press, Taylor &Francis Group. Boca Rato, Florida, USA. pp 319-341
[13] Morten L. (2013): MEK 4450- Multiphase pipeline transport lecture note. Institute for Energy Technology. Kjeller. Norway
[14] Juan J. F. A.(2008):"Design of a High-Pressure Research Flow Loop for the Experimental Investigation of Liquid Loading in Gas Wells". MSc Thesis at Texas A&M University
[15] Kelland, M. A. (2006): "History of the Development of Low Dosage Hydrate Inhibitors". Energy & Fuels", 20(3), Pp. 825-847.
[16] Peytavy J., Glenat P., and Bourg P. (2007): "Kinetic Hydrate Inhibitors- Sensitivity Towards Pressure and Corrosion Inhibitors". Paper IPTC 11233, Presented at the International Technology Conference held in Dubai, U. A. E.
[17] Mauricio, D. L., Yutaek, S. and Gerardo, S. S. (2011):"The CSIRO's Hydrate Flow Loop as a Tool to Investigate Hydrate Behaviour in Gas Dominant Flows".Proceedings of the 7th International Conference on Gas Hydrates (ICGH2011). Edinburgh, Scotland, United Kingdom.
[18] Talaghat, M. R. (2011): "Experimental Investigation of Induction Time forBinaryMixtures During Gas Hydrate Formation in the Simultaneous Presence ofthePVP and L-Tyrosine as Kinetic Inhibitors in a Flow Mini-Loop Apparatus", Journal of Chemical and Petroleum Engineering, Vol. 45, No. 2, PP. 153-166.
[19] Sakurai, S., Nakatsuka, Y., Edwards, T. J., Hoskin, B. J. and Manning, D. K., (2014): "An Experimental Study for Flow Assurance of the Methane HydrateProductionTest System", Paper OTC-25237Presented at the Offshore Technology Conference, Huston, Texas, USA.
[20] Vijayamohan, P., Majid, A., Chaudhari, P., Sloan, E. D., Sum, A. K., Koh C. A., Dellacase, E., and Volk, M. (2014): "Hydrate Modeling& Flow Loop Experiments for Water continuous & Partially Dispersed Systems", PaperOTC-25307 Presented at the Offshore Technology Conference held in Huston Texas.
[21] Lv, X. F., Gong, J., and Wu, H. H., (2014):"Experimental Study on Natural-Gas-Hydrate-Slurry Flow", April 2014 SPE Journal, Pp 206-214.
[22] Sinquin A., Cassar, C., Teixeira, A. T., Leininger, J, and Glenat, P. (2015): "Hydrate Formation in Gas Dominant Systems", Paper OTC 25905, Presented at Offshore Technology Conference held in Houston, Texas USA.
[23] Odutola T. O., Ajienka J. A., Onyekonwu M. O. and Ikiensikimama S. S. (2016): “Hydrate Inhibition in laboratory flowloop using polyvinylpyrrolidone, N-Vinylcaprolactam and 2-(Dimethylamino)ethylmethacrylate” Journal of Natural Gas Science and Engineering, Volume 36, Part A, pp54–61.
[24] Odutola T. O., Onyekonwu M. O. and Ikiensikimama S. S. (2016): “Effect of N-Vinylcaprolactam on Hydrate Inhibition in Gas Dominated System” Paper SPE 184354 Presented at SPE Nigeria Annual International Conference and Exhibition, Lagos, Nigeria.
Cite This Article
  • APA Style

    Odutola T. O., Ajienka J. A., Onyekonwu M. O., Ikiensikimama S. S. (2017). Design, Fabrication and Validation of a Laboratory Flow Loop for Hydrate Studies. American Journal of Chemical Engineering, 5(3-1), 28-41. https://doi.org/10.11648/j.ajche.s.2017050301.14

    Copy | Download

    ACS Style

    Odutola T. O.; Ajienka J. A.; Onyekonwu M. O.; Ikiensikimama S. S. Design, Fabrication and Validation of a Laboratory Flow Loop for Hydrate Studies. Am. J. Chem. Eng. 2017, 5(3-1), 28-41. doi: 10.11648/j.ajche.s.2017050301.14

    Copy | Download

    AMA Style

    Odutola T. O., Ajienka J. A., Onyekonwu M. O., Ikiensikimama S. S. Design, Fabrication and Validation of a Laboratory Flow Loop for Hydrate Studies. Am J Chem Eng. 2017;5(3-1):28-41. doi: 10.11648/j.ajche.s.2017050301.14

    Copy | Download

  • @article{10.11648/j.ajche.s.2017050301.14,
      author = {Odutola T. O. and Ajienka J. A. and Onyekonwu M. O. and Ikiensikimama S. S.},
      title = {Design, Fabrication and Validation of a Laboratory Flow Loop for Hydrate Studies},
      journal = {American Journal of Chemical Engineering},
      volume = {5},
      number = {3-1},
      pages = {28-41},
      doi = {10.11648/j.ajche.s.2017050301.14},
      url = {https://doi.org/10.11648/j.ajche.s.2017050301.14},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajche.s.2017050301.14},
      abstract = {The peculiar nature of the offshore environment has necessitated the need for the Oil and Gas industry to develop durable subsea technologies and better hydrate inhibitors to prevent hydrate formation and assure flow. This paper discusses the design, fabrication and validation of a laboratory flow loop for hydrate studies. The laboratory loop is a closed loop of 12meters, fabricated using 0.5inch 316 stainless steel pipe enclosed in an insulated 4inch Polyvinylchloride (PVC) pipe. The skid mounted loop was fitted with pumps, temperature gauges, pressure gauges, differential pressure transmitters, a gas mixing vessel, an inhibitor mixing vessel, and a Natural Gas cylinder. Hydrate formed in the loop when natural gas was contacted with water under suitable hydrate forming temperature and pressure conditions and was indicated by an increased loop temperature, an increased differential pressure and a decreased loop pressure. Loop Validation was done by flowing a single phase fluid of water, a single phase fluid of gas and a 2 phase fluid of gas and water in three different experimental runs respectively. Each experimental run lasted 2 hours during which temperatures and pressures around the loop were recorded every minute. Hydrate formation was observed in the experimental run conducted with the two phase fluid (gas and water) and the experimental run conducted with gas alone due to water condensing out of gas during cooling. Hydrate did not form in the experimental run conducted with single phase fluid of water. The laboratory flow loop adequately predicts hydrate formation and has been used in screening and selection of Kinetic Hydrate Inhibitors (KHI).},
     year = {2017}
    }
    

    Copy | Download

  • TY  - JOUR
    T1  - Design, Fabrication and Validation of a Laboratory Flow Loop for Hydrate Studies
    AU  - Odutola T. O.
    AU  - Ajienka J. A.
    AU  - Onyekonwu M. O.
    AU  - Ikiensikimama S. S.
    Y1  - 2017/04/27
    PY  - 2017
    N1  - https://doi.org/10.11648/j.ajche.s.2017050301.14
    DO  - 10.11648/j.ajche.s.2017050301.14
    T2  - American Journal of Chemical Engineering
    JF  - American Journal of Chemical Engineering
    JO  - American Journal of Chemical Engineering
    SP  - 28
    EP  - 41
    PB  - Science Publishing Group
    SN  - 2330-8613
    UR  - https://doi.org/10.11648/j.ajche.s.2017050301.14
    AB  - The peculiar nature of the offshore environment has necessitated the need for the Oil and Gas industry to develop durable subsea technologies and better hydrate inhibitors to prevent hydrate formation and assure flow. This paper discusses the design, fabrication and validation of a laboratory flow loop for hydrate studies. The laboratory loop is a closed loop of 12meters, fabricated using 0.5inch 316 stainless steel pipe enclosed in an insulated 4inch Polyvinylchloride (PVC) pipe. The skid mounted loop was fitted with pumps, temperature gauges, pressure gauges, differential pressure transmitters, a gas mixing vessel, an inhibitor mixing vessel, and a Natural Gas cylinder. Hydrate formed in the loop when natural gas was contacted with water under suitable hydrate forming temperature and pressure conditions and was indicated by an increased loop temperature, an increased differential pressure and a decreased loop pressure. Loop Validation was done by flowing a single phase fluid of water, a single phase fluid of gas and a 2 phase fluid of gas and water in three different experimental runs respectively. Each experimental run lasted 2 hours during which temperatures and pressures around the loop were recorded every minute. Hydrate formation was observed in the experimental run conducted with the two phase fluid (gas and water) and the experimental run conducted with gas alone due to water condensing out of gas during cooling. Hydrate did not form in the experimental run conducted with single phase fluid of water. The laboratory flow loop adequately predicts hydrate formation and has been used in screening and selection of Kinetic Hydrate Inhibitors (KHI).
    VL  - 5
    IS  - 3-1
    ER  - 

    Copy | Download

Author Information
  • Department of Petroleum and Gas Engineering, University of Port Harcourt, Port Harcourt, Rivers State, Nigeria

  • Department of Petroleum and Gas Engineering, University of Port Harcourt, Port Harcourt, Rivers State, Nigeria

  • Department of Petroleum and Gas Engineering, University of Port Harcourt, Port Harcourt, Rivers State, Nigeria

  • Department of Petroleum and Gas Engineering, University of Port Harcourt, Port Harcourt, Rivers State, Nigeria

  • Sections