The influence of filler size and content on the mechanical and rheological properties (thermal conductivity, impact strength, hardness and melt flow index (MFI) of Al2O3/high-density polyethylene (HDPE) composites have been studied. Concentration of alumina was varied up to 30% by weight. The composites were prepared using a two-roll mill and then test specimens were prepared by injection molding. Thermal conductivity, hardness, impact strength and melt flow rate of the composites increased with decreased particle sizes and increased particle content with exceptions at certain concentrations due to non-uniform distributions of particles and agglomerates formed by the particles. As an example, the best integrated thermal conductivity was shown by a 75 micron-Al2O3/HDPE composite at 15% wt. alumina content, while the 212 micron- Al2O3/HDPE composite at 20 wt.% alumina content. For the same alumina content of 15% concentration by weight out of the three particle sizes. 75, 212 and 850 microns, the 75 micron-Al2O3/HDPE composite gave the highest thermal conductivity, which was nearly 50% higher than that of pure HDPE. Enhancement in impact strength and Hardness Rockwell were up to 300% and 400% as compared to the pure HDPE respectively. The Al2O3 with small particle size is generally more efficient for the enhancement of the impact strength.
| Published in |
American Journal of Chemical Engineering (Volume 5, Issue 3-1)
This article belongs to the Special Issue Oil Field Chemicals and Petrochemicals |
| DOI | 10.11648/j.ajche.s.2017050301.16 |
| Page(s) | 49-54 |
| Creative Commons |
This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited. |
| Copyright |
Copyright © The Author(s), 2024. Published by Science Publishing Group |
HDPE, Thermal Conductivity, Impact Strength, Melt Flow Index, Hardness, Filler, Alumina
| [1] | P. Noorunnisa Khanam & Mariam Al Ali AlMaadeed Processing and characterization of polyethylene-based composites, Advanced Manufacturing: Polymer & Composites Science, 1:2, 2015, pp. 63-79. |
| [2] | Irum Rafique, Ayesha Kausar, and Bakhtiar Muhammad. "Epoxy Resin Composite Reinforced with Carbon Fiber and Inorganic Filler: Overview on Preparation and Properties", Polymer-Plastics Technology And Engineering, 55 (15), 2016, pp.1653-1672. |
| [3] | Fei Shi, Ting Yu, Shi-Cheng Hu, Jing-Xiao Liu, Ling Yu, Su-Hua Liu Synthesis of highly porous SiO2–(WO3)x•TiO2 composite aerogels using bacterial cellulose as template with solvothermal assisted crystallization Chemical Engineering Journal, vol. 292, 2016, pp. 105-112. |
| [4] | G. W. Lee, M. Park, J. Kim, J. I. Lee and H. G. Yoon, Enhanced thermal conductivity of polymer composites filled with hybrid filler, Composite A: App. Sci. & Manufacturing, 37, 5, 2006, pp. 727-734. |
| [5] | Xiuyan Cheng, Vipin Kumar, Tomohiro Yokozeki, Teruya Goto, Tatsuhiro Takahashi, Jun Koyanagi, Lixin Wu, Rui Wang, Highly conductive graphene oxide/polyaniline hybrid polymer nanocomposites with simultaneously improved mechanical properties, Composites Part A: Applied Science and Manufacturing, 82, 2016, p. 100. |
| [6] | Wang, X.; Ho, V.; Segalman, R. A.; Cahill, D. G. Thermal Conductivity of High-Modulus Polymer Fibers. Macromolecules, 46, 2013, pp. 4937-4943. |
| [7] | Julia A King, William A Pisani, Danielle R Klimek-McDonald, Warren F Perger, Gregory M Odegard, Dylan G Turpeinen, Shielding effectiveness of carbon-filled polypropylene composites, Journal of Composite Materials, 2016, 50, 16, p. 2177. |
| [8] | Alper Kasgoz, Dincer Akın, Ali Durmus, Effects of size and shape originated synergism of carbon nano fillers on the electrical and mechanical properties of conductive polymer composites, Journal of Applied Polymer Science, 132, 2015, p. 30. |
| [9] | Fei Shi, Ting Yu, Shi-Cheng Hu, Jing-Xiao Liu, Ling Yu, Su-Hua Liu "Synthesis of highly porous SiO2–(WO3)x•TiO2 composite aerogels using bacterial cellulose as template with solvothermal assisted crystallization "Chemical Engineering Journal, Volume 292, 2016, pp. 105-112. |
| [10] | Voronov S, Tokarev V, Datsyuk V, Seredyuk V, Bednarska O, Oduola K, Adler H, Pushke C, Pich A, Wagenknecht U, Polyperoxidic Surfactants for Interface Modification and Compatibilization of Polymer Colloidal Systems. 2. Design of Compatibilizing Layers, J. Applied Polym. Sci., 76, 2000, pp. 1217-1227. |
| [11] | ] Ray I, Khastgir D.: Low-density polyethylene (LDPE) and ethylene vinyl acetate (EVA) copolymer blends as cable insulants. Plastics Rubber and Composites Processing and Applications, 22, 1994. pp. 37–45. |
| [12] | L. C. Sim, S. R. Ramanan, H. Ismail, K. N. Seetharamu and T. J. Goh, “Thermal Characterization of Al2O3 and ZnO Reinforced Silicone Rubber as Thermal Pads for Heat Dissipation Purposes,” Journal of Thermochimica Acta, Vol. 430, No. 1-2, 2005, pp. 155-165. |
| [13] | Chioy C. L., LUK W. H. Chem F. C. “Thermal conductivity of highly oriented polyethylene, Polymer, 19, 1978, pp. 155-162. |
| [14] | Zhou W. Y., Qi S. H., Tu C. C., Zhao H. Z., Wang C. F., Kou J. L.: Effect of the particle size of Al2O3 on the properties of filled heat-conductive silicone rubber. Journal of Applied Polymer Science, 104, 2007, pp. 1312–1318. |
| [15] | King, J. A., Barton, R. L., Hauser, R. A. and Keith, J. M, Synergistic effects of carbon fillers in electrically and thermally conductive liquid crystal polymer based resins. Polym Compos,. 29, 2008, pp. 421–428. doi:10.1002/pc.20446 |
| [16] | P. Gonon, A. Sylvestre, J. Teysseyre, C. Prior, Dielectric properties of exoxyl/silica composite used for micro-electronic packaging, J. Materials Science: Materials in Electronics, 12(2), 2001, pp 81-86. |
| [17] | H. He, R. L. Fu, Y. Shen, Y. C. Han, Preparation and properties of Si3N4/PS composites used for electronic packaging, Composites Science and Technology, 67, 2007, pp. 2493-2499. |
| [18] | X. Lu and G. Xu, "Thermally conductive polymer composites for electronic packaging", Journal of applied polymer science, 65(13), 1997, pp. 2733-2738. |
| [19] | C. P. Wong and R. S. Bollampally, “Thermal Conductivity, Elastic Modulus, and Coefficient of Thermal Expansion of Polymer Composites Filled with Ceramic Particles for Electronic Packaging,” Journal of Applied Polymer Science, Vol. 74, No. 14, 1999, pp. 3396-3403. |
| [20] | M. K. Oduola. "Design of Compatibilizing Interfacial Polymer Layers Using a Macroinitiator", Advanced Materials Research, Trans Tech Publications, Switzerland, Vols. 62-64, 2009, pp. 311-316. |
| [21] | M. K. Oduola, Tokarev V., Voronov S. Polymer Modification of Mineral Surface Using Peroxide-Containing Oligomers, Advanced Materials Research, Trans Tech Publications, Switzerland, Vols. 18-19, 2007, pp.219-224. |
| [22] | E Laissari Abdelhamid Colloidal polymer synthesis and characterization marrel Dekker New York, 2002. |
| [23] | Florenzano, F. H. Strelitzki R. Reed W. F., “Absolute online monitoring of polymerization Reactions Macromoleucules, 31(21), 1998, pp. 7226-7238. |
| [24] | K. S. Whitely, T. G. Heggs, H. Koch, R. Maner and W. Immel, Ullman's encyclopedia of industrial chemistry, 6th edition, Wiley VCH Verlag Gmbh, Weinham, vol 28, 440, 2005. |
| [25] | Kuan H. C., Kuan J. F. Mac-c; Hung J-M “Thermal and mechanical properties of silane-graffed water crosslinked polyethylene. Journal of Applied Polymer Science, 96, 2005, pp. 2383–2391. |
| [26] | Kim G-M; Michler G. H. “Micro mechanical deformation process in toughened and particle-filled semi crystalline polymers: 2. Model representation for micromechanical deformation processes. Polymer, 39, 1998, pp. 5699–5703. |
| [27] | Mccrum N. G. Buckley C. P. Bucknull C. B. Principle of polymer Engineering Oxford University Press, Oxford 1988. |
| [28] | Y. S. Xu, D. D. L. Chung and C. Mroz, “Thermally Con- ducting Aluminum Nitride Polymer-Matrix Composites,” Composite A: Applied Science Manufacturing, Vol. 32, No. 12, 2001, pp. 1749-1757. |
APA Style
Koyejo Oduola, Fabian Ozioko. (2017). Enhancement of High-Density Polyethylene Properties by Impregnation with Inorganic Alumina Filler. American Journal of Chemical Engineering, 5(3-1), 49-54. https://doi.org/10.11648/j.ajche.s.2017050301.16
ACS Style
Koyejo Oduola; Fabian Ozioko. Enhancement of High-Density Polyethylene Properties by Impregnation with Inorganic Alumina Filler. Am. J. Chem. Eng. 2017, 5(3-1), 49-54. doi: 10.11648/j.ajche.s.2017050301.16
Share This Article
Twitter
Linked In
Facebook
Copy
Download@article{10.11648/j.ajche.s.2017050301.16,
author = {Koyejo Oduola and Fabian Ozioko},
title = {Enhancement of High-Density Polyethylene Properties by Impregnation with Inorganic Alumina Filler},
journal = {American Journal of Chemical Engineering},
volume = {5},
number = {3-1},
pages = {49-54},
doi = {10.11648/j.ajche.s.2017050301.16},
url = {https://doi.org/10.11648/j.ajche.s.2017050301.16},
eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajche.s.2017050301.16},
abstract = {The influence of filler size and content on the mechanical and rheological properties (thermal conductivity, impact strength, hardness and melt flow index (MFI) of Al2O3/high-density polyethylene (HDPE) composites have been studied. Concentration of alumina was varied up to 30% by weight. The composites were prepared using a two-roll mill and then test specimens were prepared by injection molding. Thermal conductivity, hardness, impact strength and melt flow rate of the composites increased with decreased particle sizes and increased particle content with exceptions at certain concentrations due to non-uniform distributions of particles and agglomerates formed by the particles. As an example, the best integrated thermal conductivity was shown by a 75 micron-Al2O3/HDPE composite at 15% wt. alumina content, while the 212 micron- Al2O3/HDPE composite at 20 wt.% alumina content. For the same alumina content of 15% concentration by weight out of the three particle sizes. 75, 212 and 850 microns, the 75 micron-Al2O3/HDPE composite gave the highest thermal conductivity, which was nearly 50% higher than that of pure HDPE. Enhancement in impact strength and Hardness Rockwell were up to 300% and 400% as compared to the pure HDPE respectively. The Al2O3 with small particle size is generally more efficient for the enhancement of the impact strength.},
year = {2017}
}
TY - JOUR T1 - Enhancement of High-Density Polyethylene Properties by Impregnation with Inorganic Alumina Filler AU - Koyejo Oduola AU - Fabian Ozioko Y1 - 2017/04/27 PY - 2017 N1 - https://doi.org/10.11648/j.ajche.s.2017050301.16 DO - 10.11648/j.ajche.s.2017050301.16 T2 - American Journal of Chemical Engineering JF - American Journal of Chemical Engineering JO - American Journal of Chemical Engineering SP - 49 EP - 54 PB - Science Publishing Group SN - 2330-8613 UR - https://doi.org/10.11648/j.ajche.s.2017050301.16 AB - The influence of filler size and content on the mechanical and rheological properties (thermal conductivity, impact strength, hardness and melt flow index (MFI) of Al2O3/high-density polyethylene (HDPE) composites have been studied. Concentration of alumina was varied up to 30% by weight. The composites were prepared using a two-roll mill and then test specimens were prepared by injection molding. Thermal conductivity, hardness, impact strength and melt flow rate of the composites increased with decreased particle sizes and increased particle content with exceptions at certain concentrations due to non-uniform distributions of particles and agglomerates formed by the particles. As an example, the best integrated thermal conductivity was shown by a 75 micron-Al2O3/HDPE composite at 15% wt. alumina content, while the 212 micron- Al2O3/HDPE composite at 20 wt.% alumina content. For the same alumina content of 15% concentration by weight out of the three particle sizes. 75, 212 and 850 microns, the 75 micron-Al2O3/HDPE composite gave the highest thermal conductivity, which was nearly 50% higher than that of pure HDPE. Enhancement in impact strength and Hardness Rockwell were up to 300% and 400% as compared to the pure HDPE respectively. The Al2O3 with small particle size is generally more efficient for the enhancement of the impact strength. VL - 5 IS - 3-1 ER -
Information
Email: