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Image Analysis Technique as a Tool for Extracting Features from the Copper Surface Froth in the Flotation Process

Received: 24 November 2013    Accepted:     Published: 10 January 2014
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Abstract

The froth can be adopted as an indicator of the performance of flotation processes. The study of froth image structure would enable us to establish a number of parameters from which could convey the froth characteristics. To monitor the operating performance of the floatation cell by machine vision system, it is crucial to identify and extract those features that are descriptive of the surface froth. Consequently, it can provide interdependency between the froth characteristics with the operating conditions on one hand (e.g., aeration rate, froth depth, chemical compound and pH variation) and the cell parameters performance on the other hand, as well (e.g., copper grade, recovery and solid contents). The aim of the present study is to examine the copper froth characteristics, by adopting an image analysis technique and hence evaluating froth features such as the average bubble size, bubbles distribution, bubble shape features, bubble elongation factor, image average color and the color distribution. Owing to the intricacy aspect of the froth structure and in order to match properly between the real froth and the segmentation images, this algorithm adopts features similar to proper filters in the pre-processing stage, edge detection functions, threshold functions and different mathematical morphology models. The findings of this work reveal that the size and shape of the froth bubbles plays an important role in classifying the froth. Hence, it is possible to incorporate such features for either evaluating the flotation cell performance or adopting it for the automatic on-line control of the flotation process. The findings of this research could also be implemented towards the training of the operators.

Published in American Journal of Chemical Engineering (Volume 1, Issue 4)
DOI 10.11648/j.ajche.20130104.12
Page(s) 70-78
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Image Analysis, Copper Grade, Flotation, Froth Color, Bubble Size, Bubble Distribution

References
[1] N. Saghatoleslami, H. Karimi, R. Rahimi and H.H.A. Shirazi, "Modeling of Texture and Color Froth Characteristics for Evaluation of Flotation Performance in Sarcheshmeh Copper Plant, Using Image Analysis and Neural Networks," Int. J. of Engineering, pp. 1-10, 2002.
[2] F.S. Gouws, C. Aldrich and G.P.J. Schmitz, "The Use of Machine Learning Techniques for the Extraction of Process Knowledge from Industrial Flotation Plants," 26th Proceedings of the Application of Computers and Operations Research in the Mineral Industry, p. 7, 1996.
[3] P. Pelletier, J. Tessier and C. Duchesne, "Application of Numerical Image Analysis to Process Diagnosis and Physical Parameter Measurement in Mineral Processes Part I: Flotation Control Based on Froth Textural Characteristics," Centenary of Flotation Symposium, p. 12, 2005.
[4] S.R. Grano, "Selecting Frothers for the Flotation of Specific Ores by Means of Batch Scale Foaming Tests," Metallurgical Plant Design and Operating Strategies , AUSIMM, 2006.
[5] R.H. Estrada-Ruiz, "Neural Networks to Estimate Bubble Diameter and Bubble Size Distribution of Flotation Froth Surfaces - Synopsis" The Journal of The Southern African Institute of Mining and Metallurgy, vol. 9, p. 9, 2009.
[6] C. Aldrich, "Development of Fuzzy Rule-Based Systems for Industrial Flotation Plants by Use of Inductive Techniques and Genetic Algorithms," JSAIMM, p. 6, 2009.
[7] E.T. Woodburn, J.B. Stockton and D.J. Robbins," Vision-Based Characterization of Three Phase Froths," International Colloquium Developments in Froth Flotation, vol. 1, pp. 1-30, 1989.
[8] G. Bonifazi, P. Massascci, A. Meloni, "3D Froth Modeling by Image Analysis," Proc. XXI Int. Min. Proc. Cong., B8a-178-B8a-189, 2001.
[9] H.H.A. Shirazi, "Application of froth image analysis in mineral industry," PhD Thesis, 1997.
[10] V.A. Glembotski, "Flotation Primary Sources," New York, 1972.
[11] D.W. Moolman, J.J. Ekesteen, C. Aldrich and J.S.J. van Deventer, "The Significance of Flotation Froth Appearance for Machine Vision Control," Int. J. Miner. Process, vol. 48, pp. 135-158, 1996.
[12] J.M. Hargrave, N.J. Miles and S.T. Hall, "The Use of Gray Level Measurement in Predicting Coal Flotation Performance," Mineral Eng., vol. 9, pp. 667-674, 1996.
[13] B.M. Moudgil, "Correlation between Froth Viscosity and Flotation Efficiency," Miner-Metallurg Process, vol. 10, No. 2, pp. 100-101, 1993.
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  • APA Style

    Nasser Saghatoleslami, Hajir Karimi. (2014). Image Analysis Technique as a Tool for Extracting Features from the Copper Surface Froth in the Flotation Process. American Journal of Chemical Engineering, 1(4), 70-78. https://doi.org/10.11648/j.ajche.20130104.12

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    ACS Style

    Nasser Saghatoleslami; Hajir Karimi. Image Analysis Technique as a Tool for Extracting Features from the Copper Surface Froth in the Flotation Process. Am. J. Chem. Eng. 2014, 1(4), 70-78. doi: 10.11648/j.ajche.20130104.12

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    AMA Style

    Nasser Saghatoleslami, Hajir Karimi. Image Analysis Technique as a Tool for Extracting Features from the Copper Surface Froth in the Flotation Process. Am J Chem Eng. 2014;1(4):70-78. doi: 10.11648/j.ajche.20130104.12

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  • @article{10.11648/j.ajche.20130104.12,
      author = {Nasser Saghatoleslami and Hajir Karimi},
      title = {Image Analysis Technique as a Tool for Extracting Features from the Copper Surface Froth in the Flotation Process},
      journal = {American Journal of Chemical Engineering},
      volume = {1},
      number = {4},
      pages = {70-78},
      doi = {10.11648/j.ajche.20130104.12},
      url = {https://doi.org/10.11648/j.ajche.20130104.12},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajche.20130104.12},
      abstract = {The froth can be adopted as an indicator of the performance of flotation processes. The study of froth image structure would enable us to establish a number of parameters from which could convey the froth characteristics. To monitor the operating performance of the floatation cell by machine vision system, it is crucial to identify and extract those features that are descriptive of the surface froth. Consequently, it can provide interdependency between the froth characteristics with the operating conditions on one hand (e.g., aeration rate, froth depth, chemical compound and pH variation) and the cell parameters performance on the other hand, as well (e.g., copper grade, recovery and solid contents). The aim of the present study is to examine the copper froth characteristics, by adopting an image analysis technique and hence evaluating froth features such as the average bubble size, bubbles distribution, bubble shape features, bubble elongation factor, image average color and the color distribution. Owing to the intricacy aspect of the froth structure and in order to match properly between the real froth and the segmentation images, this algorithm adopts features similar to proper filters in the pre-processing stage, edge detection functions, threshold functions and different mathematical morphology models. The findings of this work reveal that the size and shape of the froth bubbles plays an important role in classifying the froth. Hence, it is possible to incorporate such features for either evaluating the flotation cell performance or adopting it for the automatic on-line control of the flotation process. The findings of this research could also be implemented towards the training of the operators.},
     year = {2014}
    }
    

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  • TY  - JOUR
    T1  - Image Analysis Technique as a Tool for Extracting Features from the Copper Surface Froth in the Flotation Process
    AU  - Nasser Saghatoleslami
    AU  - Hajir Karimi
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    N1  - https://doi.org/10.11648/j.ajche.20130104.12
    DO  - 10.11648/j.ajche.20130104.12
    T2  - American Journal of Chemical Engineering
    JF  - American Journal of Chemical Engineering
    JO  - American Journal of Chemical Engineering
    SP  - 70
    EP  - 78
    PB  - Science Publishing Group
    SN  - 2330-8613
    UR  - https://doi.org/10.11648/j.ajche.20130104.12
    AB  - The froth can be adopted as an indicator of the performance of flotation processes. The study of froth image structure would enable us to establish a number of parameters from which could convey the froth characteristics. To monitor the operating performance of the floatation cell by machine vision system, it is crucial to identify and extract those features that are descriptive of the surface froth. Consequently, it can provide interdependency between the froth characteristics with the operating conditions on one hand (e.g., aeration rate, froth depth, chemical compound and pH variation) and the cell parameters performance on the other hand, as well (e.g., copper grade, recovery and solid contents). The aim of the present study is to examine the copper froth characteristics, by adopting an image analysis technique and hence evaluating froth features such as the average bubble size, bubbles distribution, bubble shape features, bubble elongation factor, image average color and the color distribution. Owing to the intricacy aspect of the froth structure and in order to match properly between the real froth and the segmentation images, this algorithm adopts features similar to proper filters in the pre-processing stage, edge detection functions, threshold functions and different mathematical morphology models. The findings of this work reveal that the size and shape of the froth bubbles plays an important role in classifying the froth. Hence, it is possible to incorporate such features for either evaluating the flotation cell performance or adopting it for the automatic on-line control of the flotation process. The findings of this research could also be implemented towards the training of the operators.
    VL  - 1
    IS  - 4
    ER  - 

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Author Information
  • Department of Chemical Engineering, Ferdowsi University of Mashhad, Mashhad, Iran

  • Department of Chemical Engineering, University of Yasuj, Yasuj, Iran

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