Testing Results of Plasma Spraying Ceramics Coatings by Pulse Plasma Modulation Technology

Baruch Boris Gutman

doi:doi:10.11648/j.nano.20170504.12

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Testing Results of Plasma Spraying Ceramics Coatings by Pulse Plasma Modulation Technology

Baruch Boris Gutman

Published in American Journal of Nano Research and Applications (Volume 5, Issue 4)

Received: 31 July 2017 Accepted: 11 August 2017 Published: 13 September 2017

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Abstract

The work below was done mainly in the USSR (Tajikistan) and partly continued in Israel. This technology provides substantially better coating performance compared with the respective individual processes (plasma, Cold Spraying, arc or oxy-fuel, etc.). The coatings of large areas can be accomplished at much higher quality and deposition rates than conventional plasma, arc or flame spray techniques and at a far lower cost. These benefits have been accomplished through a specially designed torch head and power supply modulation unit. The system does not require expensive argon-helium based plasma of hydrogen, nitrogen or helium mixtures but rather uses air plasma alone or in combination with hydrocarbon fuel. The plasma chemical technology overcomes a previously fundamental limitation of air plasma systems - oxidation of the coating. In addition, the proprietary design of the torch head and supply modulation unit produces both superior coating and substantially reduces the erosion rate of expensive torch electrodes thereby significantly increasing the resource of operating time of a plasma generator. Detailed design specifications and process validation experiments have been of successfully completed, and the design, technology and market of a pre-production prototype has passed through an evaluation by potential strategic partners with the impressive estimation.

Published in	American Journal of Nano Research and Applications (Volume 5, Issue 4)
DOI	10.11648/j.nano.20170504.12
Page(s)	49-60
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Pulse Plasma Spraying, DC Torch Shock Wave Spraying Technology, DC Arc Pulse Modulation, Pulse Modulation

References

[1]	“Method of Supplying of the Plasma Tron.” Boris Gutman, Certificate (USSR), #702934, 13.02, 1978. (First Patent for DC torch modulation)
[2]	“Method of Supplying of the DC Arc Plasma Tron.” Boris Gutman, Certificate (USSR), #1227096, 1984.
[3]	“Method of Plasma Spraying of Coatings.” Boris Gutman, Certificate (USSR), #1400463, 26.5.86, 1986.
[4]	“Method of the Plasma Spraying in DC Arc Plasma Tron.” Boris Gutman, Certificate (USSR), #1400466, 1986.
[5]	“Installation for Plasma Detonation Spraying of the Coatings.” Boris Gutman, Certificate (USSR) #1551225, 4.08.1986.
[6]	“Method of the Plasma Treatment.” Boris Gutman, Certificate (USSR), #1632670, 15.03.1989.
[7]	“Method of Obtaining of the Pyro gas.” Boris Gutman, Certificate (USSR), #1601107, 26.01.1987.
[8]	“Method and Devices for Plasma Spraying and/or Plasma Cutting.” Boris Gutman, Patent (Israel), #103069, 26.5.1995.
[9]	“Plasma Spraying Arc Current Modulation Method.” Priority date: October 27, 1997, US Patent Number: 5,900,272. Date of Patent: May 4, 1999.
[10]	“Improved Plasma Spraying Method & Apparatus, PCT/US 98/22011. Priority date: October 27, 1997, Date of Patent: May 4, 1999.
[11]	“Nano plasma technology production for tiles against piercing Weaponry,” B. Gutman, “The Open Materials Science Journal”, #, page. 40-46, 2009.
[12]	“Shock wave atomization physical mechanisms of modulated DC plasma torch during spraying of coatings”, B. Gutman, “Atomization and Spraying”, Journal, Vol. 16, Issue3 (2006).
[13]	Pulse modulation spraying technology to produce ceramics materials for fusion and fission reactor, Poster of conference: The Nuclear Materials Conference, 07 - 10 November 2016, Montpellier, France.

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Baruch Boris Gutman. (2017). Testing Results of Plasma Spraying Ceramics Coatings by Pulse Plasma Modulation Technology. American Journal of Nano Research and Applications, 5(4), 49-60. https://doi.org/10.11648/j.nano.20170504.12

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ACS Style

Baruch Boris Gutman. Testing Results of Plasma Spraying Ceramics Coatings by Pulse Plasma Modulation Technology. Am. J. Nano Res. Appl. 2017, 5(4), 49-60. doi: 10.11648/j.nano.20170504.12

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AMA Style

Baruch Boris Gutman. Testing Results of Plasma Spraying Ceramics Coatings by Pulse Plasma Modulation Technology. Am J Nano Res Appl. 2017;5(4):49-60. doi: 10.11648/j.nano.20170504.12

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@article{10.11648/j.nano.20170504.12,
  author = {Baruch Boris Gutman},
  title = {Testing Results of Plasma Spraying Ceramics Coatings by Pulse Plasma Modulation Technology},
  journal = {American Journal of Nano Research and Applications},
  volume = {5},
  number = {4},
  pages = {49-60},
  doi = {10.11648/j.nano.20170504.12},
  url = {https://doi.org/10.11648/j.nano.20170504.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.nano.20170504.12},
  abstract = {The work below was done mainly in the USSR (Tajikistan) and partly continued in Israel. This technology provides substantially better coating performance compared with the respective individual processes (plasma, Cold Spraying, arc or oxy-fuel, etc.). The coatings of large areas can be accomplished at much higher quality and deposition rates than conventional plasma, arc or flame spray techniques and at a far lower cost. These benefits have been accomplished through a specially designed torch head and power supply modulation unit. The system does not require expensive argon-helium based plasma of hydrogen, nitrogen or helium mixtures but rather uses air plasma alone or in combination with hydrocarbon fuel. The plasma chemical technology overcomes a previously fundamental limitation of air plasma systems - oxidation of the coating. In addition, the proprietary design of the torch head and supply modulation unit produces both superior coating and substantially reduces the erosion rate of expensive torch electrodes thereby significantly increasing the resource of operating time of a plasma generator. Detailed design specifications and process validation experiments have been of successfully completed, and the design, technology and market of a pre-production prototype has passed through an evaluation by potential strategic partners with the impressive estimation.},
 year = {2017}
}

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TY  - JOUR
T1  - Testing Results of Plasma Spraying Ceramics Coatings by Pulse Plasma Modulation Technology
AU  - Baruch Boris Gutman
Y1  - 2017/09/13
PY  - 2017
N1  - https://doi.org/10.11648/j.nano.20170504.12
DO  - 10.11648/j.nano.20170504.12
T2  - American Journal of Nano Research and Applications
JF  - American Journal of Nano Research and Applications
JO  - American Journal of Nano Research and Applications
SP  - 49
EP  - 60
PB  - Science Publishing Group
SN  - 2575-3738
UR  - https://doi.org/10.11648/j.nano.20170504.12
AB  - The work below was done mainly in the USSR (Tajikistan) and partly continued in Israel. This technology provides substantially better coating performance compared with the respective individual processes (plasma, Cold Spraying, arc or oxy-fuel, etc.). The coatings of large areas can be accomplished at much higher quality and deposition rates than conventional plasma, arc or flame spray techniques and at a far lower cost. These benefits have been accomplished through a specially designed torch head and power supply modulation unit. The system does not require expensive argon-helium based plasma of hydrogen, nitrogen or helium mixtures but rather uses air plasma alone or in combination with hydrocarbon fuel. The plasma chemical technology overcomes a previously fundamental limitation of air plasma systems - oxidation of the coating. In addition, the proprietary design of the torch head and supply modulation unit produces both superior coating and substantially reduces the erosion rate of expensive torch electrodes thereby significantly increasing the resource of operating time of a plasma generator. Detailed design specifications and process validation experiments have been of successfully completed, and the design, technology and market of a pre-production prototype has passed through an evaluation by potential strategic partners with the impressive estimation.
VL  - 5
IS  - 4
ER  -

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Author Information

Baruch Boris Gutman

Plasma Project, USSR-Israel-SUNY, Nassau Community College, NY, USA

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Plain Text BibTeX RIS

APA Style

Baruch Boris Gutman. (2017). Testing Results of Plasma Spraying Ceramics Coatings by Pulse Plasma Modulation Technology. American Journal of Nano Research and Applications, 5(4), 49-60. https://doi.org/10.11648/j.nano.20170504.12

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ACS Style

Baruch Boris Gutman. Testing Results of Plasma Spraying Ceramics Coatings by Pulse Plasma Modulation Technology. Am. J. Nano Res. Appl. 2017, 5(4), 49-60. doi: 10.11648/j.nano.20170504.12

Copy | Download

AMA Style

Baruch Boris Gutman. Testing Results of Plasma Spraying Ceramics Coatings by Pulse Plasma Modulation Technology. Am J Nano Res Appl. 2017;5(4):49-60. doi: 10.11648/j.nano.20170504.12

Copy | Download

@article{10.11648/j.nano.20170504.12,
  author = {Baruch Boris Gutman},
  title = {Testing Results of Plasma Spraying Ceramics Coatings by Pulse Plasma Modulation Technology},
  journal = {American Journal of Nano Research and Applications},
  volume = {5},
  number = {4},
  pages = {49-60},
  doi = {10.11648/j.nano.20170504.12},
  url = {https://doi.org/10.11648/j.nano.20170504.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.nano.20170504.12},
  abstract = {The work below was done mainly in the USSR (Tajikistan) and partly continued in Israel. This technology provides substantially better coating performance compared with the respective individual processes (plasma, Cold Spraying, arc or oxy-fuel, etc.). The coatings of large areas can be accomplished at much higher quality and deposition rates than conventional plasma, arc or flame spray techniques and at a far lower cost. These benefits have been accomplished through a specially designed torch head and power supply modulation unit. The system does not require expensive argon-helium based plasma of hydrogen, nitrogen or helium mixtures but rather uses air plasma alone or in combination with hydrocarbon fuel. The plasma chemical technology overcomes a previously fundamental limitation of air plasma systems - oxidation of the coating. In addition, the proprietary design of the torch head and supply modulation unit produces both superior coating and substantially reduces the erosion rate of expensive torch electrodes thereby significantly increasing the resource of operating time of a plasma generator. Detailed design specifications and process validation experiments have been of successfully completed, and the design, technology and market of a pre-production prototype has passed through an evaluation by potential strategic partners with the impressive estimation.},
 year = {2017}
}

Copy | Download

TY  - JOUR
T1  - Testing Results of Plasma Spraying Ceramics Coatings by Pulse Plasma Modulation Technology
AU  - Baruch Boris Gutman
Y1  - 2017/09/13
PY  - 2017
N1  - https://doi.org/10.11648/j.nano.20170504.12
DO  - 10.11648/j.nano.20170504.12
T2  - American Journal of Nano Research and Applications
JF  - American Journal of Nano Research and Applications
JO  - American Journal of Nano Research and Applications
SP  - 49
EP  - 60
PB  - Science Publishing Group
SN  - 2575-3738
UR  - https://doi.org/10.11648/j.nano.20170504.12
AB  - The work below was done mainly in the USSR (Tajikistan) and partly continued in Israel. This technology provides substantially better coating performance compared with the respective individual processes (plasma, Cold Spraying, arc or oxy-fuel, etc.). The coatings of large areas can be accomplished at much higher quality and deposition rates than conventional plasma, arc or flame spray techniques and at a far lower cost. These benefits have been accomplished through a specially designed torch head and power supply modulation unit. The system does not require expensive argon-helium based plasma of hydrogen, nitrogen or helium mixtures but rather uses air plasma alone or in combination with hydrocarbon fuel. The plasma chemical technology overcomes a previously fundamental limitation of air plasma systems - oxidation of the coating. In addition, the proprietary design of the torch head and supply modulation unit produces both superior coating and substantially reduces the erosion rate of expensive torch electrodes thereby significantly increasing the resource of operating time of a plasma generator. Detailed design specifications and process validation experiments have been of successfully completed, and the design, technology and market of a pre-production prototype has passed through an evaluation by potential strategic partners with the impressive estimation.
VL  - 5
IS  - 4
ER  -

Copy | Download