Computer Simulation of Hot Rolling of Flat Products

Sushant Rath

doi:doi:10.11648/j.se.20160406.11

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Computer Simulation of Hot Rolling of Flat Products

Sushant Rath

Received: 28 October 2016 Accepted: 30 December 2016 Published: 24 January 2017

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Abstract

Hot rolling process of flat products is a complex process involving plastic deformation of steel, multi-mode heat transfer, microstructure evolution and elastic deformation of rolls and strips. Computer simulation of this process is essential for design modifications of mill hardware and optimization of process parameters to achieve desired product quality with minimum processing cost and minimum energy consumption. This paper describes combined use of two commercially available softwares for computers simulation of hot rolling process after necessary customization. DEFORM, a general purpose Finite Element Method (FEM)software, has been customized for simulation of roll-bite deformation; HSMM, a general purpose software for simulation of overall hot rolling process, has been customized for simulation of entire rolling process of a hot strip mill. The roll force predicted by DEFORM software has been validated with experimental rolling mill data before making simulations. Computer simulations have been carried out in DEFORM to study the effect of coefficient of friction and pass reduction on roll force. A typical HSMM simulation reveals that there is scope of reducing alloy consumption in steel composition by improving laminar cooling system hot strip mills.

DOI	10.11648/j.se.20160406.11
Published in	Software Engineering (Volume 4, Issue 6, November 2016)
Page(s)	75-81
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

DEFORM, HSMM, Simulation, Rolling, Finite Element Method, FEM

References

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[6]	M. Fukumura, M. Fujikake, and F. Fujita, "Elastic-plastic finite element simulation of the flat rolling process by dynamic explicit method", NKK Technical review, no. 79, pp. 8-14, 1998.
[7]	Y. Hwu and J.G. Lenard, "A finite element study of flat rolling", Trans. ASME, vol. 110, pp. 22-27, 1998.
[8]	S. Chandrashekar, S. Shamasundar, S. Das and A. Hussain, "Computer Simulation (Finite Element) of 5-stand Tandem Cold Rolling Operation", Proc., Conf. on Rolling & Finishing Technology (CORFIT'98), Ranchi, India, pp. 251-257, 1998.
[9]	H. Dyja and P. Korczak, "The thermal-mechanical and microstructural model for the FEM simulation of hot plate rolling", Journal of Materials Processing Technology, vols. 92-93, pp. 463-467, 1999.
[10]	X. Shangwu, L. Xianghua, W. Guodong and Z. Qiang, "A three-dimensional finite element simulation of the vertical-horizontal rolling process in the width reduction of slab", Journal of Materials Processing Technology, vol. 101, pp. 146-151, 2000.
[11]	J.C. Lin, "Prediction of Rolling Force and Deformation in Three-Dimensional Cold Rolling by Using the Finite-Element Method and a Neural Network", Int J Advanced Manufacturing Technology, vol. 20, pp. 799–806, 2002.
[12]	Y. Yang, D.A. Linkens, J.T. Silva, and L.C. Howard, “Roll Force and Torque prediction using neural network and finite element modeling”, ISIJ International, vol. 43, no. 12, pp.1957-1977, 2003
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[15]	H. Deng, J. Duan, P. Huang, and H. Li, “Simulation of unsteady state rolling processes by thermal-mechanical coupled rigid-plastic finite element methods”, China Mechanical Engineering, vol. 19, no. 15, pp. 1875-1878, 2008.
[16]	S. Serajzadeh and Y. Mahmoodkhani, "A combined upper bound and finite element model for prediction of velocity and temperature fields during hot rolling process", International Journal of Mechanical Sciences, vol. 50, pp. 1423–1431, 2008.
[17]	G. Zhang, S. Zhang, J. Liu, H. Zhang, and C. Li, “Fast calculation of rolling force using rigid plastic finite element method in strip rolling process”, Journal of Iron and Steel Research, vol. 21, no. 6, pp. 32-35, 2009.
[18]	A.R. Shahani, S. Setayeshi, S.A. Nodamaie, M.A. Asadi and S. Rezaie, "Prediction of influence parameters on the hot rolling process using finite element method and neural network", Journal of Materials Processing Technology, vol. 209, Issue 4, pp. 1920-1935, 2009.
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APA Style

Sushant Rath. (2017). Computer Simulation of Hot Rolling of Flat Products. Software Engineering, 4(6), 75-81. https://doi.org/10.11648/j.se.20160406.11

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ACS Style

Sushant Rath. Computer Simulation of Hot Rolling of Flat Products. Softw. Eng. 2017, 4(6), 75-81. doi: 10.11648/j.se.20160406.11

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AMA Style

Sushant Rath. Computer Simulation of Hot Rolling of Flat Products. Softw Eng. 2017;4(6):75-81. doi: 10.11648/j.se.20160406.11

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@article{10.11648/j.se.20160406.11,
  author = {Sushant Rath},
  title = {Computer Simulation of Hot Rolling of Flat Products},
  journal = {Software Engineering},
  volume = {4},
  number = {6},
  pages = {75-81},
  doi = {10.11648/j.se.20160406.11},
  url = {https://doi.org/10.11648/j.se.20160406.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.se.20160406.11},
  abstract = {Hot rolling process of flat products is a complex process involving plastic deformation of steel, multi-mode heat transfer, microstructure evolution and elastic deformation of rolls and strips. Computer simulation of this process is essential for design modifications of mill hardware and optimization of process parameters to achieve desired product quality with minimum processing cost and minimum energy consumption. This paper describes combined use of two commercially available softwares for computers simulation of hot rolling process after necessary customization. DEFORM, a general purpose Finite Element Method (FEM)software, has been customized for simulation of roll-bite deformation; HSMM, a general purpose software for simulation of overall hot rolling process, has been customized for simulation of entire rolling process of a hot strip mill. The roll force predicted by DEFORM software has been validated with experimental rolling mill data before making simulations. Computer simulations have been carried out in DEFORM to study the effect of coefficient of friction and pass reduction on roll force. A typical HSMM simulation reveals that there is scope of reducing alloy consumption in steel composition by improving laminar cooling system hot strip mills.},
 year = {2017}
}

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TY  - JOUR
T1  - Computer Simulation of Hot Rolling of Flat Products
AU  - Sushant Rath
Y1  - 2017/01/24
PY  - 2017
N1  - https://doi.org/10.11648/j.se.20160406.11
DO  - 10.11648/j.se.20160406.11
T2  - Software Engineering
JF  - Software Engineering
JO  - Software Engineering
SP  - 75
EP  - 81
PB  - Science Publishing Group
SN  - 2376-8037
UR  - https://doi.org/10.11648/j.se.20160406.11
AB  - Hot rolling process of flat products is a complex process involving plastic deformation of steel, multi-mode heat transfer, microstructure evolution and elastic deformation of rolls and strips. Computer simulation of this process is essential for design modifications of mill hardware and optimization of process parameters to achieve desired product quality with minimum processing cost and minimum energy consumption. This paper describes combined use of two commercially available softwares for computers simulation of hot rolling process after necessary customization. DEFORM, a general purpose Finite Element Method (FEM)software, has been customized for simulation of roll-bite deformation; HSMM, a general purpose software for simulation of overall hot rolling process, has been customized for simulation of entire rolling process of a hot strip mill. The roll force predicted by DEFORM software has been validated with experimental rolling mill data before making simulations. Computer simulations have been carried out in DEFORM to study the effect of coefficient of friction and pass reduction on roll force. A typical HSMM simulation reveals that there is scope of reducing alloy consumption in steel composition by improving laminar cooling system hot strip mills.
VL  - 4
IS  - 6
ER  -

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Author Information

Sushant Rath

R&D Centre for Iron & Steel, Steel Authority of India Limited, Ranchi, Jharkhand, India

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APA Style

Sushant Rath. (2017). Computer Simulation of Hot Rolling of Flat Products. Software Engineering, 4(6), 75-81. https://doi.org/10.11648/j.se.20160406.11

Copy | Download

ACS Style

Sushant Rath. Computer Simulation of Hot Rolling of Flat Products. Softw. Eng. 2017, 4(6), 75-81. doi: 10.11648/j.se.20160406.11

Copy | Download

AMA Style

Sushant Rath. Computer Simulation of Hot Rolling of Flat Products. Softw Eng. 2017;4(6):75-81. doi: 10.11648/j.se.20160406.11

Copy | Download

@article{10.11648/j.se.20160406.11,
  author = {Sushant Rath},
  title = {Computer Simulation of Hot Rolling of Flat Products},
  journal = {Software Engineering},
  volume = {4},
  number = {6},
  pages = {75-81},
  doi = {10.11648/j.se.20160406.11},
  url = {https://doi.org/10.11648/j.se.20160406.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.se.20160406.11},
  abstract = {Hot rolling process of flat products is a complex process involving plastic deformation of steel, multi-mode heat transfer, microstructure evolution and elastic deformation of rolls and strips. Computer simulation of this process is essential for design modifications of mill hardware and optimization of process parameters to achieve desired product quality with minimum processing cost and minimum energy consumption. This paper describes combined use of two commercially available softwares for computers simulation of hot rolling process after necessary customization. DEFORM, a general purpose Finite Element Method (FEM)software, has been customized for simulation of roll-bite deformation; HSMM, a general purpose software for simulation of overall hot rolling process, has been customized for simulation of entire rolling process of a hot strip mill. The roll force predicted by DEFORM software has been validated with experimental rolling mill data before making simulations. Computer simulations have been carried out in DEFORM to study the effect of coefficient of friction and pass reduction on roll force. A typical HSMM simulation reveals that there is scope of reducing alloy consumption in steel composition by improving laminar cooling system hot strip mills.},
 year = {2017}
}

Copy | Download

TY  - JOUR
T1  - Computer Simulation of Hot Rolling of Flat Products
AU  - Sushant Rath
Y1  - 2017/01/24
PY  - 2017
N1  - https://doi.org/10.11648/j.se.20160406.11
DO  - 10.11648/j.se.20160406.11
T2  - Software Engineering
JF  - Software Engineering
JO  - Software Engineering
SP  - 75
EP  - 81
PB  - Science Publishing Group
SN  - 2376-8037
UR  - https://doi.org/10.11648/j.se.20160406.11
AB  - Hot rolling process of flat products is a complex process involving plastic deformation of steel, multi-mode heat transfer, microstructure evolution and elastic deformation of rolls and strips. Computer simulation of this process is essential for design modifications of mill hardware and optimization of process parameters to achieve desired product quality with minimum processing cost and minimum energy consumption. This paper describes combined use of two commercially available softwares for computers simulation of hot rolling process after necessary customization. DEFORM, a general purpose Finite Element Method (FEM)software, has been customized for simulation of roll-bite deformation; HSMM, a general purpose software for simulation of overall hot rolling process, has been customized for simulation of entire rolling process of a hot strip mill. The roll force predicted by DEFORM software has been validated with experimental rolling mill data before making simulations. Computer simulations have been carried out in DEFORM to study the effect of coefficient of friction and pass reduction on roll force. A typical HSMM simulation reveals that there is scope of reducing alloy consumption in steel composition by improving laminar cooling system hot strip mills.
VL  - 4
IS  - 6
ER  -

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