Optimum Technique for Investigations of Machining Parameters in Titanium (Grade5) Alloy Turning the Use of Carbide Tip Tools
American Journal of Mechanical and Industrial Engineering
Volume 3, Issue 2, March 2018, Pages: 27-33
Received: Jan. 10, 2018;
Accepted: May 7, 2018;
Published: Jun. 11, 2018
Views 865 Downloads 58
Sivakoteswararao Katta, Department of Mechanical Engineering, Acharya Nagarjuna University, Guntur, India
G. Chaitanya, Department of Mechanical Engineering, RVR&JC College of Engineering, Guntur, India
Carbide inserts are utilized to enhance the execution of machining applications, for example, machining of hard materials and difficult to machining materials like titanium alloys. The surface roughness (Ra) and tool wear forecast assume a huge part of machining for a long time arranging and control of machining parameters and enhancement of cutting conditions. The present work thinks about the execution of carbide tip tools in machining of titanium (ti-6al-4v) alloys, under turning process, The impact of machining parameters, on surface finishing and cutting force has been broke down utilizing response surface methodology.DOE Software utilized for test trails diminishment, Scanning electron microscopy (SEM) pictures are utilized to watch the surface morphology and to anticipate the tool wear. It has been discovered that the machining of titanium (grade 5) alloy at lower feeds and higher speed is enhanced by utilizing carbide tip tools. Feed is the most commanding parameter on surface roughness.
Optimum Technique for Investigations of Machining Parameters in Titanium (Grade5) Alloy Turning the Use of Carbide Tip Tools, American Journal of Mechanical and Industrial Engineering.
Vol. 3, No. 2,
2018, pp. 27-33.
Dr. c. j. rao, Dr. D. nagaswaramRao B, P. Srihari, the influence of cutting parameters on cutting force and surface finish in turning operation, process engineering64(2013)1405-1415.
J.A. Ghani, I.A. Choudhury, H.H. Masjuki. Wear mechanism of TiN coated carbide and uncoated cermets tools at high cutting speed applications, Journal of Materials Processing Technology 153–154 (2004) 1067-10734.
Tugrul O¨ zel Tsu-Kong Hsu · Erol Zeren, “Effects of cutting edge geometry, workpiece hardness, feed rate and cutting speed on surface roughness and forces in finish turning of hardened AISI H13 steel”, Int J Adv Manuf Technol (2005) 25: 262-269
Abhijeet S. Morea, Wenping Jiang, W.D. Brown, Ajay P. Malshe a, Tool wear and machining performance of cBN–TiN coated carbide inserts and PCBN compact inserts in turning AISI 4340 hardened steel, Journal of Materials Processing Technology 180 (2006) 253-262.
Ibrahim Ciftci, Machining of austenitic stainless steels using CVD multi-layer coated cemented carbide tools, Tribology International 39 (2006) 565-569.
Reginaldo T. Coelho, Eu-Gene Ng, M.A. Elbestawi, Tool wear when turning hardened AISI 4340 with coated PCBN tools using finishing cutting conditions, International Journal of Machine Tools & Manufacture 47 (2007) 263-272.
D.I. Lalwani, N.K. Mehta, P.K. Jain, Experimental investigations of cutting parameters influence on cutting forces and surface roughness in finish hard turning of MDN250 steel, Journal of materials processing technology 206 (2008) 167-179.
Tugrul O zel, Tsu-KongHsu, Erol Zeren, The experimental investigation of the effects of uncoated, PVD- and CVD-coated cemented carbide inserts and cutting parameters on surface roughness in CNC turning and its prediction using artificial neural networks, Robotics and Computer-Integrated Manufacturing 25 (2009) 211-223.
Abhay Bhatt, Helmi Attia,R.Vargas, V.Thomson, Wear mechanisms of WC coated and uncoated tools in finish turning of Inconel 718, Tribology International 43 (2010) 1113-1121.
M.A. Eliakim, M.D.Abad, M.M.Abdelhameed, M.A.Shalaby, S.C.Veldhuis, Wear behavior of some cutting tool materials in hard turning of HSS, Tribology International 44 (2011) 1174-1181.
Jan C. Aurich, Tina Eyrisch and Marco Zimmermann, Effect of the coating system on the tool performance when turning heat treated AISI 4140, Procedia CIRP 1 (2012) 214-219.
CLVRS V Prasad, S V Ramana, P L Pavani, K Ramji, Experimental Investigations for the Prediction of Wear Zones on the Rake Face of Tungsten Carbide Inserts Under dry Machining Conditions, Procedia CIRP 8 (2013) 528-533.
Alain Kusmoko and Alan Crosky, Wear Mode Map Evaluation of Induction Hardened 4140 and Carburized 8617H Steels on 1040 Steel, Advanced Materials Manufacturing & Characterization Vol 3 Issue 2 (2013).
Dipti Kanta Das, Ashok Kumar Sahoo, Ratnakar Das, B. C. Routara, Investigations on hard turning using coated carbide insert: Grey based Taguchi and regression methodology, Procedia Materials Science 6 (2014) 1351-1358.
Mithilesh Kumar Dikshita, Asit Baran Puria, Atanu Maybe, Experimental Study of Cutting Forces in Ball End Milling of Al2014-T6 Using Response Surface Methodology, Procedia Materials Science6(2014) 612-622.
SupriyaSahua B.B.Choudhuryb, Optimization of Surface Roughness using Taguchi Methodology & Prediction of Tool Wear in Hard Turning Tools, Materials Today: Proceedings2(2015)2615-2623.
Manish Gangil,M. K Pradhan, modeling and optimization of electric discharge machining g process using RSM Materials Today: Proceedings 4 (2017) 1752-1761.
Shakeel Ahmed l, PradeepKumar m, optimization of reaming process parameters for titanium ti-6al-4v alloy using grey relational analysis, November 11-17, 2016.
J S Dureja,V K Gupta,V S Sharma, and M Dogra, Design optimization of cutting conditions and analysis of their effect on tool wear and surface roughness during hard turning of AISI-H11 steel with a coated–mixed ceramic tool, Proc. IMechE Vol. 223.
Kosaraju Satyanarayana, Anne Venu Gopal and Popuri Bangaru Babu, Analysis for optimal decisions on turning Ti–6Al–4V with Taguchi–grey method, J Mechanical Engineering Science 2014, Vol 228(1) 152-157! IMechE 2013.