The Effect of Deformation Ratio and Heat Treatment Time on the Microstructure and Mechanical Properties of A356 Aluminium Alloy During SIMA Process

Mahdi Amne Elahi; Hossein Gheisari; Saeed Shabestari

doi:doi:10.11648/j.ijmpem.20170203.11

| Peer-Reviewed

The Effect of Deformation Ratio and Heat Treatment Time on the Microstructure and Mechanical Properties of A356 Aluminium Alloy During SIMA Process

Mahdi Amne Elahi, Hossein Gheisari, Saeed Shabestari

Published in International Journal of Mineral Processing and Extractive Metallurgy (Volume 2, Issue 3)

Received: 30 May 2017 Accepted: 4 July 2017 Published: 27 July 2017

Views: Downloads:

Download PDF

Share This Article

Twitter
Linked In
Facebook

Abstract

The influence of Strain Induced Melt Activated (SIMA) parameters on the globularization of α-Al and microstructure in A356 aluminium alloy were investigated in the present study. After production of samples using conventional permanent mold casting and cold rolling at various reduction, they were heat treated at 590°C for different holding time to spherodize the microstructure. The results indicated that, the grains became smaller, more spherical and having a homogenous distribution by increasing the deformation ratio. Increasing the holding time in heat treatment results the growth of globular grains. The necessary strain for recrystallization is about 15% and the optimum condition was achieved in the samples were 15% rolled and heat treated for 15 minutes at semi-solid temperature, regarding the maximum shape factor and minimum globular grains size. Further increasing in holding time is responsible for grain growth and hardness decline.

Published in	International Journal of Mineral Processing and Extractive Metallurgy (Volume 2, Issue 3)
DOI	10.11648/j.ijmpem.20170203.11
Page(s)	28-33
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

A356 Aluminium Alloy, Semi Solid Processing, SIMA, Globular Structure, Cold Work

References

[1]	Flemings M. C, (1991) “Behavior of metal alloys in the semisolid state”, Metal Trans A, Vol. 22, pp. 957.
[2]	Fan Z, (2002) “Semisolid metal processing”, Int Mater Rev, Vol. 47, pp. 49-85.
[3]	Kiuchi M, Kopp R, (2002) “Mushy/semi-solid metal forming technology – present and future”, Ann CIRP, Vol. 51, pp. 653-670.
[4]	Atkinson HV, (2005) “Modelling the semisolid processing of metallic alloys”, Prog Mater Sci, Vol. 50, pp. 341-412.
[5]	Zoqui EJ, Paes M, Robert M. H, (2004) “Effect of macrostructure and microstructure on the viscosity of the A356 alloy in the semi-solid state”, J Mater Process Technol, Vol. 153–154, pp. 300-306.
[6]	Tzimas E, Zavaliangos A, (2000) “A comparative characterization of near-equiaxed microstructures as produced by spray casting, magnetohydrodynamic casting and the stress induced melt activated process”, Mater Sci Eng A, Vol. 289, pp. 217-227.
[7]	Tzimas E, Zavaliangos A, (2000) “Evolution of near-equiaxed microstructure in the semisolid state”, Mater Sci Eng A, Vol. 289, pp. 228-240.
[8]	Birol Y, (2007) “A357 thixoforming feedstock produced by cooling slope casting”, J Mater Process Technol, Vol. 186, pp. 94-101.
[9]	Fadavi Boostani A, Tahamtan S, (2009) “Fracture behavior of thixoformed A356 alloy produced by SIMA process”, J Alloys Compd, Vol. 481, pp. 220-227.
[10]	Zhao Z, Chen Q, Chao H, Huang S, (2010) “Microstructural evolution and tensile mechanical properties of thixoforged ZK60-Y magnesium alloys produced by two different routes”, Mater Des, Vol. 31, pp.1906-1916.
[11]	Luo S, Chen Q, Zhao Z, (2009) “Effects of processing parameters on the microstructure of ECAE-formed AZ91D magnesium alloy in the semi-solid state”, J Alloys Compd, Vol. 477, pp. 602-607.
[12]	Haghparast A, Nourimotlagh M, Alipour M, (2012) “Effect of the Strain-induced melt activation (SIMA) process on the tensile properties of a new developed super high strength aluminium alloy modified by Al-5Ti-1B grain refiner”, Mater Charact, Vol. 71, pp. 6-18.
[13]	Hassas-Irani S. B, Zarei-Hanzaki A, Bazaz B, Roostaei A. A, (2013) “Microstructure evolution and semi-solid deformation behavior of an A356 aluminium alloy processed by strain induced melt activated method”, Mater Des, Vol. 46, pp. 579-587.
[14]	Jiang J, Wang Y, Atkinson H. V, (2014) “Microstructural coarsening for 7005 aluminum alloy semisolid billets with high solid fraction”, Mater Charact, Vol. 90, pp. 52-61.
[15]	Jiang J, Wang Y, Xiao G, Nie X, (2016) “Comparison of microstructural evolution of 7075 aluminum alloy fabricated by SIMA and RAP”, J Mater Process Technol, Vol. 238, pp. 361-372.
[16]	Lin H. Q, Wang J. G, Wang H. Y, Jiang Q. C, (2007) “Effect of predeformation on the globular grains in AZ91D alloy during strain induced melt activation (SIMA) process”, J Alloys Compd, Vol. 431, pp. 141-147.
[17]	Jiang H, Li M, (2005) “Microscopic observation of cold-deformed Al–4Cu–Mg alloy samples after semi-solid heat treatments”, Mater Charact, Vol. 54, pp. 451- 457.
[18]	Lin C. W, Hung F. Y, Lui T. S, Chen L. H, (2016) “High-temperature deformation resistance and forming behavior of two-step SIMA-processed 6066 alloy”, Mater Sci Eng A, Vol. 659, pp. 143-157.
[19]	Alipour M, Emamy M, (2011) “Effects of Al–5Ti–1B on the structure and hardness of a super high strength aluminium alloy produced by strain-induced melt activation process”, Mater Des, Vol. 32, pp. 4485-4492.
[20]	Emamy M, Razaghian A, Karshenas M, (2013) “The effect of strain-induced melt activation process on the microstructure and mechanical properties of Ti-refined A6070 Al alloy”, Mater Des, Vol. 46, pp. 824-831.
[21]	Moradi M, Nili-Ahmadabadi M, Heidarian B, Ashouri S, (2008) “Defect control and mechanical properties of thixoformed Al-Si alloy”, J Alloys Compd, pp. 1-32.
[22]	Sirong Y, Dongcheng L, Kim N, (2006) “Microstructure evolution of SIMA processed Al2024”, Mater Sci Eng A, Vol. 420, pp. 165-170.
[23]	Mohasel Afshari B, Mirjavadi S. S, Askari Dolatabad Y, Aghajani M, Besharati Givi M. K, Alipour M, Emamy M, (2016) “Effects of pre-deformation on microstructure and tensile properties of Al-Zn-Mg-Cu alloy produced by modified strain induced melt activation”, Trans Nonferrous Met Soc China, Vol. 26, pp. 2283-2295.
[24]	Flemings M. C, (1974) “Solidification Processing, McGraw-Hill Book Company”.
[25]	Yan G, Zhao S, Ma S, Shou H, (2012) “Microstructural evolution of A356.2 alloy prepared by the SIMA process”, Mater Charact, Vol. 99, pp. 45-5.
[26]	Bolorui A, Shahmiri M, Cheshmeh ENH, (2010) “Microstructural evolution during semisolid state strain induced melt activation process of aluminium 7075 alloy”, Trans Nonferrous Met Soc China, Vol. 20, pp.1663-71.

Cite This Article

Plain Text BibTeX RIS

APA Style

Mahdi Amne Elahi, Hossein Gheisari, Saeed Shabestari. (2017). The Effect of Deformation Ratio and Heat Treatment Time on the Microstructure and Mechanical Properties of A356 Aluminium Alloy During SIMA Process. International Journal of Mineral Processing and Extractive Metallurgy, 2(3), 28-33. https://doi.org/10.11648/j.ijmpem.20170203.11

Copy | Download

ACS Style

Mahdi Amne Elahi; Hossein Gheisari; Saeed Shabestari. The Effect of Deformation Ratio and Heat Treatment Time on the Microstructure and Mechanical Properties of A356 Aluminium Alloy During SIMA Process. Int. J. Miner. Process. Extr. Metall. 2017, 2(3), 28-33. doi: 10.11648/j.ijmpem.20170203.11

Copy | Download

AMA Style

Mahdi Amne Elahi, Hossein Gheisari, Saeed Shabestari. The Effect of Deformation Ratio and Heat Treatment Time on the Microstructure and Mechanical Properties of A356 Aluminium Alloy During SIMA Process. Int J Miner Process Extr Metall. 2017;2(3):28-33. doi: 10.11648/j.ijmpem.20170203.11

Copy | Download

@article{10.11648/j.ijmpem.20170203.11,
  author = {Mahdi Amne Elahi and Hossein Gheisari and Saeed Shabestari},
  title = {The Effect of Deformation Ratio and Heat Treatment Time on the Microstructure and Mechanical Properties of A356 Aluminium Alloy During SIMA Process},
  journal = {International Journal of Mineral Processing and Extractive Metallurgy},
  volume = {2},
  number = {3},
  pages = {28-33},
  doi = {10.11648/j.ijmpem.20170203.11},
  url = {https://doi.org/10.11648/j.ijmpem.20170203.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmpem.20170203.11},
  abstract = {The influence of Strain Induced Melt Activated (SIMA) parameters on the globularization of α-Al and microstructure in A356 aluminium alloy were investigated in the present study. After production of samples using conventional permanent mold casting and cold rolling at various reduction, they were heat treated at 590°C for different holding time to spherodize the microstructure. The results indicated that, the grains became smaller, more spherical and having a homogenous distribution by increasing the deformation ratio. Increasing the holding time in heat treatment results the growth of globular grains. The necessary strain for recrystallization is about 15% and the optimum condition was achieved in the samples were 15% rolled and heat treated for 15 minutes at semi-solid temperature, regarding the maximum shape factor and minimum globular grains size. Further increasing in holding time is responsible for grain growth and hardness decline.},
 year = {2017}
}

Copy | Download

TY  - JOUR
T1  - The Effect of Deformation Ratio and Heat Treatment Time on the Microstructure and Mechanical Properties of A356 Aluminium Alloy During SIMA Process
AU  - Mahdi Amne Elahi
AU  - Hossein Gheisari
AU  - Saeed Shabestari
Y1  - 2017/07/27
PY  - 2017
N1  - https://doi.org/10.11648/j.ijmpem.20170203.11
DO  - 10.11648/j.ijmpem.20170203.11
T2  - International Journal of Mineral Processing and Extractive Metallurgy
JF  - International Journal of Mineral Processing and Extractive Metallurgy
JO  - International Journal of Mineral Processing and Extractive Metallurgy
SP  - 28
EP  - 33
PB  - Science Publishing Group
SN  - 2575-1859
UR  - https://doi.org/10.11648/j.ijmpem.20170203.11
AB  - The influence of Strain Induced Melt Activated (SIMA) parameters on the globularization of α-Al and microstructure in A356 aluminium alloy were investigated in the present study. After production of samples using conventional permanent mold casting and cold rolling at various reduction, they were heat treated at 590°C for different holding time to spherodize the microstructure. The results indicated that, the grains became smaller, more spherical and having a homogenous distribution by increasing the deformation ratio. Increasing the holding time in heat treatment results the growth of globular grains. The necessary strain for recrystallization is about 15% and the optimum condition was achieved in the samples were 15% rolled and heat treated for 15 minutes at semi-solid temperature, regarding the maximum shape factor and minimum globular grains size. Further increasing in holding time is responsible for grain growth and hardness decline.
VL  - 2
IS  - 3
ER  -

Copy | Download

Author Information

Mahdi Amne Elahi

Center of Excellence for High Strength Alloys Technology (CEHSAT), School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Tehran, Iran
Hossein Gheisari

Center of Excellence for High Strength Alloys Technology (CEHSAT), School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Tehran, Iran
Saeed Shabestari

Center of Excellence for High Strength Alloys Technology (CEHSAT), School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Tehran, Iran

Download PDF

Sections

Plain Text BibTeX RIS

APA Style

Mahdi Amne Elahi, Hossein Gheisari, Saeed Shabestari. (2017). The Effect of Deformation Ratio and Heat Treatment Time on the Microstructure and Mechanical Properties of A356 Aluminium Alloy During SIMA Process. International Journal of Mineral Processing and Extractive Metallurgy, 2(3), 28-33. https://doi.org/10.11648/j.ijmpem.20170203.11

Copy | Download

ACS Style

Mahdi Amne Elahi; Hossein Gheisari; Saeed Shabestari. The Effect of Deformation Ratio and Heat Treatment Time on the Microstructure and Mechanical Properties of A356 Aluminium Alloy During SIMA Process. Int. J. Miner. Process. Extr. Metall. 2017, 2(3), 28-33. doi: 10.11648/j.ijmpem.20170203.11

Copy | Download

AMA Style

Mahdi Amne Elahi, Hossein Gheisari, Saeed Shabestari. The Effect of Deformation Ratio and Heat Treatment Time on the Microstructure and Mechanical Properties of A356 Aluminium Alloy During SIMA Process. Int J Miner Process Extr Metall. 2017;2(3):28-33. doi: 10.11648/j.ijmpem.20170203.11

Copy | Download

@article{10.11648/j.ijmpem.20170203.11,
  author = {Mahdi Amne Elahi and Hossein Gheisari and Saeed Shabestari},
  title = {The Effect of Deformation Ratio and Heat Treatment Time on the Microstructure and Mechanical Properties of A356 Aluminium Alloy During SIMA Process},
  journal = {International Journal of Mineral Processing and Extractive Metallurgy},
  volume = {2},
  number = {3},
  pages = {28-33},
  doi = {10.11648/j.ijmpem.20170203.11},
  url = {https://doi.org/10.11648/j.ijmpem.20170203.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmpem.20170203.11},
  abstract = {The influence of Strain Induced Melt Activated (SIMA) parameters on the globularization of α-Al and microstructure in A356 aluminium alloy were investigated in the present study. After production of samples using conventional permanent mold casting and cold rolling at various reduction, they were heat treated at 590°C for different holding time to spherodize the microstructure. The results indicated that, the grains became smaller, more spherical and having a homogenous distribution by increasing the deformation ratio. Increasing the holding time in heat treatment results the growth of globular grains. The necessary strain for recrystallization is about 15% and the optimum condition was achieved in the samples were 15% rolled and heat treated for 15 minutes at semi-solid temperature, regarding the maximum shape factor and minimum globular grains size. Further increasing in holding time is responsible for grain growth and hardness decline.},
 year = {2017}
}

Copy | Download

TY  - JOUR
T1  - The Effect of Deformation Ratio and Heat Treatment Time on the Microstructure and Mechanical Properties of A356 Aluminium Alloy During SIMA Process
AU  - Mahdi Amne Elahi
AU  - Hossein Gheisari
AU  - Saeed Shabestari
Y1  - 2017/07/27
PY  - 2017
N1  - https://doi.org/10.11648/j.ijmpem.20170203.11
DO  - 10.11648/j.ijmpem.20170203.11
T2  - International Journal of Mineral Processing and Extractive Metallurgy
JF  - International Journal of Mineral Processing and Extractive Metallurgy
JO  - International Journal of Mineral Processing and Extractive Metallurgy
SP  - 28
EP  - 33
PB  - Science Publishing Group
SN  - 2575-1859
UR  - https://doi.org/10.11648/j.ijmpem.20170203.11
AB  - The influence of Strain Induced Melt Activated (SIMA) parameters on the globularization of α-Al and microstructure in A356 aluminium alloy were investigated in the present study. After production of samples using conventional permanent mold casting and cold rolling at various reduction, they were heat treated at 590°C for different holding time to spherodize the microstructure. The results indicated that, the grains became smaller, more spherical and having a homogenous distribution by increasing the deformation ratio. Increasing the holding time in heat treatment results the growth of globular grains. The necessary strain for recrystallization is about 15% and the optimum condition was achieved in the samples were 15% rolled and heat treated for 15 minutes at semi-solid temperature, regarding the maximum shape factor and minimum globular grains size. Further increasing in holding time is responsible for grain growth and hardness decline.
VL  - 2
IS  - 3
ER  -

Copy | Download