Research Article | | Peer-Reviewed

Construction of D-Optimal Split-Plot Designs for the Second-Degree Kronecker Model Mixture Experiments in the Presence of Process Variables

Received: 26 August 2025     Accepted: 5 September 2025     Published: 27 October 2025
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Abstract

Practical problems in mixture experiments are usually associated with the investigation of mixture of m ingredients, which are assumed to influence the response through the proportions in which they are blended together. Mixture experiments are modeled using Scheffe’ models or Kronecker models whichever that is applicable. In such problems, the response of mixture experiments may also be affected by the conditions under which the mixture in conducted. This creates a shift in the blending characteristics of the mixture ingredients hence affecting the end product hence the need for inclusion of these conditions during modeling of mixture experiments. The objective of this study is to construct D-optimal designs for mixture experiments in the presence of process variables. In order to achieve this, first, a combined model of the second-degree Kronecker model for mixture experiments and the second-degree polynomial in the process variables in developed. The D-optimal designs are constructed using a Monte Carlo algorithmic approach in the AlgDesign of the R-packages. The designs constructed in this study were augmented with two replications of a level of the process variable. The D-optimal designs are evaluated using their D-optimal values and their relative D-efficiencies. The results of this study illustrate the existence of two alternate designs; one replicating at (-1, -1) and (-1, 1) in Table 2 and the other replicating at (0, 0) in Table 1. In conclusion the results of this study indicate that a design replicating at different levels of the process variable performs better than the one replicating at the overall centroid.

Published in American Journal of Theoretical and Applied Statistics (Volume 14, Issue 5)
DOI 10.11648/j.ajtas.20251405.13
Page(s) 236-249
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2025. Published by Science Publishing Group

Keywords

Mixture Experiment, Mixture Ingredients, Process Variables, Kronecker Product, Moment Matrix, D-Optimal

1. Introduction
This section gives the background information on mixture experiments, their properties and optimal designs. The Kronecker model representation is also be discussed. Finally, problem statement of the study, objectives, significance of the study and the scope of the study will be stated.
1.1. Background Information
This section entails relevant background information relating to mixture experiments, designs and models.
1.2. Mixture Experiments
A mixture experiment is an experiment which involves mixing of proportions of two or more ingredients to make different compositions of an end product. Consequently, many practical problems are associated with the investigation of mixture ingredients of m factors, assumed to influence the response through the proportions in which they are blended together. The m ingredient proportions, t1,…, tm form the column vector of experimental conditions, t=(t1,…,tm), with ti0 and further subject to the simplex restriction, that they sum up to unity. Let be the unity vector, whence, is the sum of the ingredients of t. Therefore, the experimental conditions are points in the probability simplex, which constitute the independent and controlled variables with the experimental domain being the simplex, . Under experimental conditions , the experimental response Yt is taken to be a scalar random variable. Replications under identical experimental conditions or response from distinct experimental conditions are assumed to be of equal (unknown) variance, , and uncorrelated. An experimental design τ is a probability measure on the experimental domain τ with finite support points of. If τ assigns weights w1, w2,… to its points of support in τ, then the experimenter is directed to draw proportions w1, w2,… of all observations under the respective experimental conditions.
1.3. Mixture Experiments in the Presence of Process Variables
Mixture experiments are experiments in which the response depends only on the proportions of the ingredients involved in the mixture. However, in some mixture experiments, the response not only depends on the proportion of mixture ingredients involved in the mixture but also on the process or procedure conditions under which the mixture experiment is conducted. This process or procedure conditions do not take part in the mixture but their presence is likely to affect the response of the mixture ingredients through choices in their levels. In the sense of variables, such process or procedure conditions are referred to as process variables. Process variables are factors in mixture experiments that do not form any portion or part of the mixture but whose levels when changed could affect the blending properties of the mixture ingredients. When the mixture experiments are conducted with process variables the interest of the experimenter is not only to study the blending properties of the mixture ingredients only but also to investigate blending behavior with a change of levels of the process variables. This provides the experimenter inference on the best treatment tried during the experiment and provides information on the relationship of the mixture ingredient proportions with the response variable. The mixture experiments with process variables have been extensively conducted in agricultural, industrial, horticultural, animal science, and other branches of science.
1.4. Kronecker Products
The Kronecker product approach bases second-degree polynomial regression in m variables on the matrix of all cross products:
,
rather than reducing them to the Box-hunter minimal set of polynomials . The benefits enjoyed are; that distinct terms are repeated appropriately according to the number of times they can arise, that transformational rules with a conformable matrix R become simple, and that the approach extends to third degree polynomial regression.
For a matrix A and a matrix B, their Kronecker product is defined to be the block matrix
.
The Kronecker product of a vector and another vector then is simply a special case
.
A key property is their product rule .
This has nice implications for transposition, for Moore-Penrose inversion, and if possible for regular inversion .
It is of specific importance that the Kronecker product preserves orthogonality. That is, if A, and B are individual orthogonal matrices, then their Kronecker product is also an orthogonal matrix.
Thus while the matrix assembles the cross products in an array, the Kronecker square arranges the same numbers as a long vector. The transformation with a conformable matrix R simply amounts to . This greatly facilitates the calculations we apply to response surface models.
1.5. Optimal Designs
In the design of experiments, optimal designs are a class of experimental designs that are optimal with respect to some statistical criterion. Optimal designs allow parameters to be estimated without bias and with minimum variance. The optimality of a design depends on the statistical model and is assessed with respect to a statistical criterion, which is related to the variance matrix of the estimator.
A family of scalar measurements for the amount of information inherent to is provided by Kiefer’s , with . These are defined by;
for all C in PD(s), the set of positive definite matrices. Here stands for the smallest eigenvalue of C. By definition, is a function of the eigenvalues of C for all Pukelsheim . The family of includes the often used T-, D-, A-, and E-criteria, corresponding to parameter values 1, 0, -1, and respectively.
1.6. D-Optimal Designs
Mixture experiments were first discussed in Quenouille . Later on, Scheffe’ made a systematic study and laid a strong foundation by proposing the model commonly known as Scheffe’ models or simply S-models. Draper and Pukelsheim proposed a set of mixture models referred to as Kronecker Models or simply K-models. They are alternative representation of mixture models based on the Kronecker algebra of vectors and matrices. They offer alternative symmetries, compact notations and homogeneous in ingredients.
The second-degree model, Draper and Pukelsheim proposed a representation involving the Kronecker square , the m2x1 vector consisting of the squares and cross products of the components of t in the lexicographic order of the subscripts. This is referred to as Kronecker-model with a Kronecker-polynomial as the regression function
(1)
Optimal designs for mixture experiments have been investigated extensively in the literature; Chan’s gave a comprehensive overview. Kiefer derived D-optimal designs in Scheffe’s second-degree model. Galil and Kiefer presented numerical results on designs in that model. Draper, Heiligers and Pukelsheim established the completeness results that reduce the optimal design problem to a mere allocation problem. They obtained unique optimal designs in Scheffe’s first-degree and the second-degree models.
For the Kronecker models proposed by Draper and Pukelsheim , Klein and Kinyanjui showed how invariance results can be applied to analytical derivation of optimal designs. Kinyanjui investigated weighted centroid designs for by adopting the general equivalence theorem as given in Pukelsheim and derive the general forms for the unique A-optimal, D-optimal, T-optimal, and E-optimal designs for .
Mixture experiments with process variables were first introduced by Cornell where the ingredients are categorized. Czitrom obtained experimental designs for mixture components with process variables that can be used when there are no restrictions on the blending. Myers and Montgomery give a good introduction to mixture experiments and mixture-process experiments. Cornell notes that the most standard type of design is the simplex lattice or simplex centroid type of factorial arrangement at the different levels of the process variables. Kowalski, Cornell and Vining proposed a combined second-order model of the Scheffe' polynomial mixture model and the second-order process variable model. The combined second-order model includes the mixture model, the quadratic and the two-factor interaction effects among the process variables and the interactions between the linear terms of the process variables and the linear blending terms in the mixture components. In their study, a central composite design in the process variables is used. Further, the mixture ingredients are selected at random at the various central composite design points. Kowalski, Cornell and Vining analyze mixture process variables experiments. They propose an alternative design having seven whole plots each having four observations. Their study suggests combining the 22 factorial design plus the center point of the two process variables with seven blends defined by a simplex centroid design for the three mixture ingredients. In their work, they assume that the experiment is conducted by embedding the mixture ingredients inside the level combinations of the process variables. In this way, the process variables are the whole plot factors while the mixture component ingredients are the subplot treatments. In their approach, they present new split-plot designs for mixture experiments with process variables. Prescott and Sahni et al. analyze the modeling of mixture-process experiments. Goldfarb et al. propose the use of a plot method (variance dispersion plot) for mixture-process experiments planning. The variance dispersion plot presents a visual way of assessing the variance properties of a mixture-process experiment within a joint mixture and a process area. The information may be used to select experiments with an acceptable variance profile. Goos and Donev describe an algorithm to plan experiments in blocks involving mixtures and show that for restricted and unrestricted experimental regions, the resulting design of experiments is statistically more efficient than the options of experiments in blocks. Later on Goos and Donev describe an algorithmic search to plan split-plot experiments in cases involving mixture ingredients and process variables due to the fact that the method is flexible enough to cope with any size of the whole plot as well as with the constrained design region. Njoroge, Simbauni and Koske obtain some split-plot designs for performing a mixture-process experiment for the Scheffe’ models. In their work, a split-plot design composed of a combination of a simplex centroid design composed of three mixture ingredients and 22 factorial design two process variables is studied. Design Expert software version 10 is used to construct I- and D-optimal completely randomized mixture-process design using the point exchange algorithm. The split-plot designs in which two alternative arrangements are compared using the D-optimality criteria across different variance ratios. This study further explores the use of algorithmic approach to the construction of designs for the Kronecker models involving estimation of pure variance component using replication of center points and or otherwise.
2. Methodology
This section discusses the methodology for the D-optimal designs for mixture experiments for the Kronecker model. The methodology employed in constructing these designs is discussed in detail. Secondly, this chapter also investigates mixture experiments with process variables for the Kronecker model.
2.1. D-Optimal Designs for the Kronecker Model Mixture Experiments in the Presence of Process Variables
Consider the a mixture experiment that involves mixing of m ingredients , the second-degree Kronecker model for this experiment is given by
(2)
Clearly in model (7), , and therefore has terms in the mixture ingredients.
Suppose there are process variables .
The second-degree model in the process variables as stated in Kowalski et al. is given by
(3)
Model (8) has terms in the process variables. Crossing the terms of model in equation (2) with model in equation (3) results in a combined Kronecker mixture process variable model as shown below
(4)
Model (4) consists of terms namely, the pure quadratic terms of the mixture ingredients, two-mixture ingredient interaction terms of the mixture ingredients, two-factor interaction of the process variables and the interaction between ingredients and the one-way interaction between the ingredients and the process variables.
The R-Package 4.5.1 software is used to construct some D-Optimal split-plot designs for the second-degree Kronecker model mixture experiments in the presence of process variables. Consider a mixture experiment that involves mixture ingredients and process variables. First a data frame consisting of the name of each variable, the limits, number of levels and the center points are specified. Using Monte Carlo algorithm, a D-Optimal split-plot design for the model equation (4) consisting of design points arranged into whole plots each consisting of subplots is constructed. The first design involves replicating the overall centroid of the mixture ingredient at the center of the process variables. The process involves combining algorithmic design construction and inclusion of center points. For first design, the algorithm resulted in the design in Table 1 as shown below.
Table 1. D-Optimal split-plot design with replication of overall centroid at (0, 0).

Runs

1

0

1

0

-1

-1

2

1

0

0

-1

-1

3

0

0

1

-1

-1

4

0.5

0

0.5

-1

-1

5

0

0

1

-1

1

6

0

1

0

-1

1

7

0.5

0.5

0

-1

1

8

1

0

0

-1

1

9

0

0

1

1

-1

10

1

0

0

1

-1

11

0.5

0.5

0

1

-1

12

0

0.5

0.5

1

-1

13

0

0

1

1

1

14

1

0

0

1

1

15

0.5

0

0.5

1

1

16

0

1

0

1

1

17

1/3

1/3

1/3

0

0

18

1/3

1/3

1/3

0

0

19

1/3

1/3

1/3

0

0

20

1/3

1/3

1/3

0

0

21

1/3

1/3

1/3

0

0

22

1/3

1/3

1/3

0

0

23

1/3

1/3

1/3

0

0

24

1/3

1/3

1/3

0

0

25

1/3

1/3

1/3

0

0

26

1/3

1/3

1/3

0

0

27

1/3

1/3

1/3

0

0

28

1/3

1/3

1/3

0

0

Similarly, the R-Package 4.4.3 software is used to construct some D-Optimal split-plot designs for the second-degree Kronecker model mixture experiments in the presence of process variables. The structure of the design involves replications that are spread over different points of the process variables other than the center points. The process involves combining algorithmic design construction and inclusion of center points. For second design, the algorithm resulted in the design in Table 2 as shown below.
Table 2. D-Optimal split-plot design with replication at (-1,-1) and (-1, 1) and overall centroid at (0, 0).

Runs

1

0

1

0

-1

-1

2

1

0

0

-1

-1

3

0

0

1

-1

-1

4

0.5

0

0.5

-1

-1

5

0

1

0

-1

-1

6

1

0

0

-1

-1

7

0

0

1

-1

-1

8

0.5

0

0.5

-1

-1

9

0

0

1

-1

1

10

0

1

0

-1

1

11

0.5

0.5

0

-1

1

12

1

0

0

-1

1

13

0

0

1

-1

1

14

0

1

0

-1

1

15

0.5

0.5

0

-1

1

16

1

0

0

-1

1

17

0

0

1

1

-1

18

1

0

0

1

-1

19

0.5

0.5

0

1

-1

20

0

0.5

0.5

1

-1

21

0

0

1

1

1

22

1

0

0

1

1

23

0.5

0

0.5

1

1

24

0

1

0

1

1

25

1/3

1/3

1/3

0

0

26

1/3

1/3

1/3

0

0

27

1/3

1/3

1/3

0

0

28

1/3

1/3

1/3

0

0

2.2. D-Optimal Split-Plot Design Evaluation and Comparison
Using the combined MPV model equation (4) for mixture ingredients, let and process variables, that is, a combined MPV model of three mixture ingredients and two process variables. In order to obtain the moment matrix and the information matrix for the design in Table 1, the coefficient matrix K for the parameter subsystem of interest as follows;
Definition 2.1
In this study generally, K matrix is defined as follows:
(5)
where, , , is the number of estimable parameters, and is a prior weight defined by the experimenter. However, K may be extended by use of the matrices where necessary. Let , and be defined as follows;
Therefore, from the relation we find that
Therefore, is obtained as follows
The design matrix based on the second-degree Kronecker model for mixture experiments for three mixture ingredients and two process variables for the design in Table 1 is given by
The information matrix of the unknown parameter vector is given by , where, . For the design given in Table 1, the matrix is given by
Therefore, for the information matrix now becomes
Thus the D-Optimality criterion for this information matrix yields
Similarly, for the information matrix now becomes
Thus the D-Optimality criterion for this information matrix yields
And for the information matrix now becomes
Thus the D-Optimality criterion for this information matrix yields
Similarly, using the combined MPV model (4) for mixture ingredients, let and process variables, that is, a combined MPV model of three mixture ingredients and two process variables. In order to obtain the moment matrix and the information matrix for the design in Table 2, the coefficient matrix K for the parameter subsystem of interest as obtained before, then the design matrix based on the second-degree Kronecker model for mixture experiments for three mixture ingredients and two process variables for the design in Table 2 is given by
The information matrix of the unknown parameter vector is given by , where, .
For the design given in Table 2, the matrix is given by
Therefore, for the information matrix now becomes
Thus the D-Optimality criterion for this information matrix yields
Similarly, for the information matrix now becomes
Thus the D-Optimality criterion for this information matrix yields
And for the information matrix now becomes
Thus the D-Optimality criterion for this information matrix yields
2.3. Comparison of the D-Optimal designs for the Second-Degree Kronecker Model Mixture Experiments in the Presence of Process Variables
The two alternate designs constructed in this study may or may not be the same in terms of their performance. The amount of information an experimental design carries is captured by the information matrix of that design. In order to compare these alternative designs, this study uses the relative D-efficiencies for specified valued of the variance ratio .
The relative D-efficiencies are computed as follows
where and are the model design matrices of the two competing designs.
Now, in order to compare these designs, let be the design matrix of the design in Table 1 and be the design matrix of the design in Table 2, making use of this computation approach, the D-efficiencies for variance ratio is computed as follows:
Similarly, making use of this computation approach, the D-efficiencies for variance ratio is computed as follows:
Finally, making use of this computation approach, the D-efficiencies for variance ratio is computed as follows:
3. Conclusions and Recommendations
This section gives the conclusions and recommendations base on the findings and results of this study.
3.1. Conclusions
The algorithmic approach adopted in this study resulted in two split-plot designs for the second-degree Kronecker model for mixture experiments in the presence of process variables as shown in Table 1 and Table 2. The D-efficiencies indicated that the design in Table 2 in relatively more efficient compared to the design in Table 1. Therefore from this study it is concluded that algorithmic approach is more precise and reliable when constructing D-optimal designs for mixture experiments in the presence of process variables.
3.2. Recommendations
From the results of this study, the following recommendations are made:
Algorithmic approach may be adopted when designing D-optimal designs for the Kronecker model for mixture experiments in the presence of process variables.
The split-plot design for mixture experiments in the presence of process variables that has replications at different points other than the overall centroid may be considered since it is more efficient compared Algorithmic approach may be adopted when designing D-optimal designs for the Kronecker model for mixture experiments in the presence of process variables.
The split-plot design for mixture experiments in the presence of process variables that has replications at (-1, -1) and (-1, 1) may be considered since it is more efficient compared the split-plot design with replications at the overall centroid (0, 0).
Further study can also be done to investigate the D-optimal designs for the third-degree Kronecker models for mixture experiments in the presence of process variables.
Abbreviations

A

Average

C

Information matrix

D

Determinant

E

Eigenvalue

MPV

Mixture process variable

PD

Positive Definite

T

Trace

Conflicts of Interest
The authors declare no conflicts of interest.
References
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Cite This Article
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    Cherutich, M., Koske, J. A., Kosgei, M., Gregory, K. (2025). Construction of D-Optimal Split-Plot Designs for the Second-Degree Kronecker Model Mixture Experiments in the Presence of Process Variables. American Journal of Theoretical and Applied Statistics, 14(5), 236-249. https://doi.org/10.11648/j.ajtas.20251405.13

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    Cherutich, M.; Koske, J. A.; Kosgei, M.; Gregory, K. Construction of D-Optimal Split-Plot Designs for the Second-Degree Kronecker Model Mixture Experiments in the Presence of Process Variables. Am. J. Theor. Appl. Stat. 2025, 14(5), 236-249. doi: 10.11648/j.ajtas.20251405.13

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    Cherutich M, Koske JA, Kosgei M, Gregory K. Construction of D-Optimal Split-Plot Designs for the Second-Degree Kronecker Model Mixture Experiments in the Presence of Process Variables. Am J Theor Appl Stat. 2025;14(5):236-249. doi: 10.11648/j.ajtas.20251405.13

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  • @article{10.11648/j.ajtas.20251405.13,
      author = {Mike Cherutich and Jopseph Arap Koske and Mathew Kosgei and Kerich Gregory},
      title = {Construction of D-Optimal Split-Plot Designs for the Second-Degree Kronecker Model Mixture Experiments in the Presence of Process Variables
    },
      journal = {American Journal of Theoretical and Applied Statistics},
      volume = {14},
      number = {5},
      pages = {236-249},
      doi = {10.11648/j.ajtas.20251405.13},
      url = {https://doi.org/10.11648/j.ajtas.20251405.13},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajtas.20251405.13},
      abstract = {Practical problems in mixture experiments are usually associated with the investigation of mixture of m ingredients, which are assumed to influence the response through the proportions in which they are blended together. Mixture experiments are modeled using Scheffe’ models or Kronecker models whichever that is applicable. In such problems, the response of mixture experiments may also be affected by the conditions under which the mixture in conducted. This creates a shift in the blending characteristics of the mixture ingredients hence affecting the end product hence the need for inclusion of these conditions during modeling of mixture experiments. The objective of this study is to construct D-optimal designs for mixture experiments in the presence of process variables. In order to achieve this, first, a combined model of the second-degree Kronecker model for mixture experiments and the second-degree polynomial in the process variables in developed. The D-optimal designs are constructed using a Monte Carlo algorithmic approach in the AlgDesign of the R-packages. The designs constructed in this study were augmented with two replications of a level of the process variable. The D-optimal designs are evaluated using their D-optimal values and their relative D-efficiencies. The results of this study illustrate the existence of two alternate designs; one replicating at (-1, -1) and (-1, 1) in Table 2 and the other replicating at (0, 0) in Table 1. In conclusion the results of this study indicate that a design replicating at different levels of the process variable performs better than the one replicating at the overall centroid.
    },
     year = {2025}
    }
    

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    T1  - Construction of D-Optimal Split-Plot Designs for the Second-Degree Kronecker Model Mixture Experiments in the Presence of Process Variables
    
    AU  - Mike Cherutich
    AU  - Jopseph Arap Koske
    AU  - Mathew Kosgei
    AU  - Kerich Gregory
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    DO  - 10.11648/j.ajtas.20251405.13
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    JF  - American Journal of Theoretical and Applied Statistics
    JO  - American Journal of Theoretical and Applied Statistics
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    SN  - 2326-9006
    UR  - https://doi.org/10.11648/j.ajtas.20251405.13
    AB  - Practical problems in mixture experiments are usually associated with the investigation of mixture of m ingredients, which are assumed to influence the response through the proportions in which they are blended together. Mixture experiments are modeled using Scheffe’ models or Kronecker models whichever that is applicable. In such problems, the response of mixture experiments may also be affected by the conditions under which the mixture in conducted. This creates a shift in the blending characteristics of the mixture ingredients hence affecting the end product hence the need for inclusion of these conditions during modeling of mixture experiments. The objective of this study is to construct D-optimal designs for mixture experiments in the presence of process variables. In order to achieve this, first, a combined model of the second-degree Kronecker model for mixture experiments and the second-degree polynomial in the process variables in developed. The D-optimal designs are constructed using a Monte Carlo algorithmic approach in the AlgDesign of the R-packages. The designs constructed in this study were augmented with two replications of a level of the process variable. The D-optimal designs are evaluated using their D-optimal values and their relative D-efficiencies. The results of this study illustrate the existence of two alternate designs; one replicating at (-1, -1) and (-1, 1) in Table 2 and the other replicating at (0, 0) in Table 1. In conclusion the results of this study indicate that a design replicating at different levels of the process variable performs better than the one replicating at the overall centroid.
    
    VL  - 14
    IS  - 5
    ER  - 

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    1. 1. Introduction
    2. 2. Methodology
    3. 3. Conclusions and Recommendations
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