Automated Droplet Metering and Ejection System Using a Miniaturized Capacitive Sensor

Published: December 30, 2025
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Abstract

This paper presents an automated droplet metering and ejection system based on capacitive sensing for precise handling of minute liquid volumes in microfluidic applications. The system incorporates a miniaturized parallel-plate capacitive sensor fabricated using a four-layer PCB with an integrated shielding layer to minimize external interference. By detecting changes in the dielectric constant of the liquid, the sensor enables real-time volume monitoring within the microchannel. A NE555-based oscillation circuit converts capacitance variations into frequency signals, achieving high-response and delay-free detection. System control is implemented using an STM32 microcontroller, which coordinates real-time frequency tracking with pneumatic actuation and solenoid valves to realize pulsed liquid injection and quantitative dispensing. A sensor prototype with a full-scale range of 1 μL was developed and evaluated using liquids covering a wide range of dielectric constants, including deionized water (ε = 78.4), 4 mol/L NaCl solution (ε = 58), anhydrous ethanol (ε = 28), and fluorinated oil (ε = 2). Experimental results demonstrate high sensitivity across all tested media, reaching 5137 Hz/μL at ε = 2, with sensitivity increasing at higher dielectric constants. The system achieves a minimum sampling volume of 50 nL, with maximum sampling errors of ±10 nL for water and ±20 nL for fluorinated oil, confirming excellent adaptability and precision. An integrated pulsed gas-jet module enables controlled droplet ejection. This work provides a flexible and accurate liquid handling platform suitable for microfluidic analysis, bio-detection, and microreaction applications.

Published in Abstract Book of MEDLIFE2025 & ICBLS2025
Page(s) 5-5
Creative Commons

This is an Open Access abstract, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2025. Published by Science Publishing Group

Keywords

Microfluidics, Capacitive Sensor, Droplet Metering, Quantitative Sampling